Product Description
1. Paper Feeding Section:
Immerse yourself in cutting-edge technology with our servo-driven pressure-free extended paper feeding front edge. This breakthrough design skillfully obviates the need for obsolete paper guide rubber and embossing rollers. Witness seamless cardboard transit to the printing roller, assisted by pioneering front edge vacuum technology. Our synchronized power input gear harmonizes flawlessly with the vacuum paper guide wheel, promising streamlined operations and enhanced paper feeding duration for ultimate ease and unrivaled performance.
Our paper feeding section proudly incorporates the esteemed French Martin front edge paper feeding structure, where the tilting tabletop gracefully elevates to simplify paper loading. Ingeniously designed to lower at the front and elevate towards the back, it minimizes paper jams and protects delicate cardboard from damage. Perfectly crafted for single and curved corrugated cardboard, the Martin bellows' snail-type suction blower directs intense power precisely, excelling with high-strength and heavy cardboards for impeccable alignment. A light-pressure bearing wheel frame supports towering cardboard stacks, lessening weight impact and turbocharging bellows speed efficiency.
The groundbreaking pressure-free front edge paper feeding system masterfully resolves the challenges of cardboard damage caused by archaic paper guide rubber rollers. It promises near-total preservation of cardboard's innate properties, empowering carton manufacturers with an abundance of paper choice. By eradicating the traditional roller mechanism, it provides unprecedented safeguards to all cardboards during transit, accomplishing feats unmatched by any other system.
1. Machine Clutch:
1) Prioritizing safety, our electric control machine clutch features a continuously ringing alarm bell during operation, guaranteeing operator security at all times.
2) Pneumatic Interlocking Device:
3) Our main motor and fan incorporate cutting-edge variable frequency motors and controllers, championing energy efficiency and smooth initiations. With an integrated motor start protection device, steadfast reliability is assured.
2. Front Edge Paper Feeding System:
1) Featuring a suction-assisted paper feeding mechanism with an adaptable 7.5KW fan, our system intelligently adjusts air volume based on cardboard curvature, ensuring seamless operation.
2) Harness the power of robust cylinder-driven mechanisms for swift and effective paper lifting and dropping, revolutionizing efficiency.
3) Revel in the simplicity of one-button electric adjustments for side, front, and rear baffles, empowering effortless modifications.
4) Featuring Taiwan's ultra-durable front edge paper feeding wheel, our system guarantees unparalleled longevity and resistance.
5) Opt for continuous or interval paper feeding with our versatile interval device, meticulously tailored to your unique operational requirements.
6) The innovative seven-inch computer touch screen control showcases production volume and counting alerts, propelling operational efficiency to new heights.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units boast electric and automatic zeroing capabilities, ensuring precision and effortless operations.
2) For general carton applications, our automatic zeroing device offers dual trial prints for pinpoint positioning, considerably curbing cardboard waste.
4. Dust Removal Device:
1) Our brush-based dust removal device in the paper feeding section proficiently eradicates impurities from the cardboard's printed surface, significantly elevating print quality.
2) With a storage order capacity accommodating up to 999 entries, our system guarantees precise and efficient automatic alignment.
3) Enjoy the convenience of one-key alignment and effortless slot size adjustments, enhancing user-friendliness.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The exquisitely engineered outer diameter of this component measures 395mm, extending to 405mm when incorporating the plate's outer diameter, for optimum functionality.
2) Showcasing a masterfully finished surface, the steel pipe is meticulously ground and enshrined in a robust layer of hard chrome plating, ensuring exceptional longevity and resilience.
3) With expert balance correction at the heart of its design, this machinery assures seamless and uninterrupted operation, setting new standards for reliability and efficiency.
4) Featuring a ratchet fixed plate rolling shaft, this innovation is crafted for enhanced stability and precision, elevating operational excellence to new heights.
5) Engineered with a comprehensive full plate hanging slot, it's perfectly calibrated for 9mm hanging plate strips, providing unmatched versatility and ease of use.
6) Experience the effortless loading and unloading of printing plates through an electrically controlled foot switch, offering smooth forward and reverse rotation designed for ultimate convenience.
2. Printing roller:
1) With an outer diameter of 159mm, this component exemplifies engineering precision and superior functionality, ensuring outstanding performance.
2) The steel pipe surface is finely ground and enveloped in hard chrome plating, embodying durability with a polished, sophisticated finish.
3) Through adept balance correction, it facilitates smooth and consistent operation, delivering exceptional results every time.
4) Offers the flexibility of manual adjustment for the printing roller's gap dial, with a versatile range from 0-12mm, ensuring precision in every print.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with an outer diameter of 99mm, is expertly crafted from thick-walled steel pipe, featuring a quick-adjustment paper guide wheel for seamless paper management.
2) With an outer diameter of 156mm, the lower roller's robust construction from thick-walled steel pipe, combined with a ground surface and hard chrome plating, guarantees durability and optimal performance.
3) Enjoy manual adjustment of the paper feeding roller's gap dial, with a precise adjustment range of 0-12mm, perfect for exacting standards.
4. Steel anilox roller
1) This roller features an impressive outer diameter of φ213, with customizable mesh numbers of 180, 200, 220, 240, and 260, enabling tailored performance for diverse needs.
2) The steel tube's expertly ground surface, with mesh precisely pressed, then ground again and hard chrome plated, enhances exceptional inking performance.
3) Balance correction guarantees smooth, uniform inking with consistent dots, ensuring premium printing quality every time.
4) The anilox roller's innovative design includes a wedge overrunning clutch, expertly engineered to distribute and clean ink evenly and efficiently.
5) Facilitates the manual adjustment of the anilox gap dial, offering precise control over the inking process for superior results.
5. Rubber roller:
1) With an outer diameter of φ200mm, this rubber roller is optimized for efficient ink transfer, setting a new benchmark in performance.
2) The roller's steel pipe is meticulously wrapped with wear-resistant rubber and perfectly balanced for maximum durability and longevity.
3) Specialized grinding in the middle and high areas of this roller ensures superior ink transfer, resulting in outstanding printing outcomes.
4) With precise rubber hardness measured between 60-65 degrees, it ensures optimal resilience and unmatched performance in demanding conditions.
5) Equipped with a silent Yunmo motor, it delivers quiet, efficient operation, enhancing your work environment with its subdued elegance.
6. Phase adjustment mechanism:
1) This mechanism features an advanced planetary gear business structure, offering precise operational control for flawless production.
2) With an electrically controlled printing phase adjustment and a 360-degree digital interface, adjustments can be made seamlessly during operation and when halted.
3) Electric lateral position adjustment provides a fine-tuning range of ±10mm, ensuring precise alignment and perfection in every detail.
7. Ink circulation
1) Equipped with a pneumatic diaphragm pump, this mechanism ensures a stable ink supply, coupled with effortless maintenance, defining reliability.
2) An integrated ink filter efficiently removes impurities, safeguarding pristine ink quality for consistently superior prints.
8. Printing Phase Fixing Device: A sophisticated and reliable phase fixing solution designed to enhance the precision of your printing operations, ensuring that every print is perfectly aligned.
1) Featuring an advanced electromagnetic clutch brake, this device offers unparalleled precision control during operation, ensuring your printing process is always under perfect command.
2) Whenever phase adjustments become necessary, the brake mechanism expertly secures the machine, preserving the original gear position with exceptional reliability and consistency.
9. Oil Supply Device: A crucial component for seamless operation, this device ensures that your machinery remains in peak condition through consistent lubrication.
1) A high-performance mechanical oil pump delivers continuous oil supply circulation, maintaining seamless and efficient machine operation at all times.
2) The sophisticated circulating oil supply system provides uniform inking of gears and balanced oil levels across all groups, thereby optimizing the performance and longevity of the equipment.
Three-die Cutting Section: Delivering excellence in die-cutting with an array of features designed for precision and efficiency.
1. Die Roller (Lower Roller): Engineered with precision to ensure your die-cutting tasks are executed with exceptional accuracy.
1) With a commanding outer diameter of φ360mm (exclusive of die), this precision-crafted component sets the standard for optimal performance and reliability.
2) Constructed from high-strength cast steel, its surface is expertly ground and enhanced with hard chrome plating, ensuring lasting durability in demanding environments.
3) Carefully balanced for precise adjustment, this feature significantly enhances stability during operation, delivering consistent and reliable results every time.
4) Die fixing screw holes are meticulously spaced at 50mm*50mm intervals, allowing for easy operation and seamless setup, saving time and effort.
5) Designed to accommodate a die height of 25.4mm, this component offers remarkable versatility, adapting to an array of applications with ease.
6) Capable of cutting die thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, this component is versatile and adaptable to diverse production needs.
2. Rubber Pad Roller (Upper Roller): Built to deliver robust support and precision, ensuring flawless operations.
1) The outer wall's substantial dimension of φ388.9mm guarantees robust support and exceptional precision, setting a new standard for high-performance operations.
2) Crafted from superior quality cast steel, complemented by a ground surface and hard chrome plating, this roller promises extended longevity and reliable performance.
3) Balanced adjustments enhance stability, ensuring consistent and reliable operations that exceed expectations.
4) Features advanced electric gap adjustment with the die roller, delivering precision control and heightened operational efficiency.
5) The pad's thickness is precisely 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring exceptional coverage and performance.
3. Transverse Movement and Repair Device: Designed to extend the service life and efficiency of your equipment while maintaining exceptional performance.
1) The mechanical transverse movement of 40mm, combined with a floating device, offers automatic compensation for line speed, ensuring uniform die-cutting pad wear and maximizing service life.
2) The electric repair device dramatically increases the reuse rate of pads, allowing each to be repaired 3-4 times, optimizing efficiency and reducing waste.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, significantly extending its service life and ensuring prolonged efficiency.
4. Plate-free Fixture: Innovatively designed to streamline processes and reduce production costs, offering unmatched efficiency and versatility.
1) This multifunctional fixture facilitates rapid die-cutting interchange without templates for standard boxes, significantly streamlining the process and saving valuable time.
2) Achieves results akin to thin knife slotting, which substantially reduces production costs, making it a cost-effective solution for your operations.
3) Equipped with 13 state-of-the-art servo motors, this feature enables electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). A simple input of the cardboard's dimensions allows for one-key slotting size adjustments, enhancing ease and convenience of use.
4. Transmission Gear: Engineered for strength and precision, ensuring smooth, quiet, and highly accurate operations.
1. Crafted from top-grade 40Cr alloy steel, this gear undergoes tempering, grinding, and nitriding to offer superior strength and remarkable durability.
2. Featuring six-level precision, this component operates with smoothness and silence, maintaining hardness from HRC55-60. It guarantees long-lasting, low-wear performance, consistently maintaining printing color accuracy over time.
3. By integrating a cutting-edge keyless connection, also known as an expansion sleeve, between all transmission components such as shafts and gears, we have crafted an ingenious design that eradicates any connection gaps. This facilitates uninterrupted and consistent high-speed operation, even under the significant pressures of large torque conditions, ensuring peak performance and reliability.
5. Oil Supply Device:
1) Our system boasts an advanced mechanical oil pump that guarantees a steadfast and trustworthy oil supply cycle. This ensures seamless and smooth operation, enhancing the overall dependability and efficiency of the machinery.
2) Featuring a state-of-the-art circulation oil supply mechanism, this system ensures that lubrication is consistently uniform across all gears. This not only maintains balanced oil levels among all groups but also significantly promotes the machinery's longevity and operational efficiency.
3) By employing a sophisticated closed spray lubrication system, we ensure unparalleled transmission accuracy. This method not only enhances precision but also significantly extends the lifespan of the machinery, making it a pivotal component in the machinery's longevity strategy.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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