Product Description
1. Paper Feeding Section:
Dive into a realm of cutting-edge technology with our servo pressure-free extended paper feeding front edge system. This state-of-the-art design redefines efficiency by replacing traditional paper guide rubber rollers and embossing rollers. Revel in the seamless glide of cardboard to the printing roller, effortlessly facilitated by advanced front edge vacuum technology. The precision-engineered synchronized power input gear harmonizes flawlessly with the vacuum paper guide wheel's outer circle, simplifying operations with unparalleled ease and extending auxiliary paper feeding time, for a performance that's nothing short of perfection.
Our paper feeding section is a marvel of engineering, featuring the esteemed French Martin front edge paper feeding structure. Experience effortless usability with the tilting tabletop that lifts with finesse to streamline paper feeding. Ingeniously configured to be low at the front and high at the back, this design dramatically minimizes paper jams and cardboard damage, ideal for both single and curved corrugated cardboard. The Martin bellows' snail-type suction blower concentrates power with pinpoint accuracy, particularly beneficial for high-strength and heavy cardboards, ensuring flawless alignment. The light-pressure bearing wheel frame design supports towering cardboard stacks with ease, reducing load and maximizing bellows speed efficiency.
The groundbreaking pressure-free front edge paper feeding system is a triumph in innovation, conquering the challenges of cardboard damage once caused by paper guide rubber rollers. It delivers an astounding near-100% preservation of cardboard's integrity, providing carton manufacturers with an expansive array of paper choices. By eliminating conventional roller mechanisms, it safeguards all cardboards during transit, achieving a level of protection unmatched by any other system.
1. Machine Clutch:
1) Embark on a journey where safety reigns supreme with our electric control machine clutch. An ever-vigilant alarm bell resonates continuously during movement, a sentinel ensuring that operator security is never compromised.
2) Pneumatic Interlocking Device:
3) Our main motor and fan embrace cutting-edge technology with advanced variable frequency motors and controllers, championing energy efficiency and ensuring smooth, seamless starts. Fortified with a motor start protection device, reliability stands unwavering.
2. Front Edge Paper Feeding System:
1) Immerse yourself in sophistication with a suction-assisted paper feeding system that adapts with an adjustable 7.5KW fan, effortlessly modulating air volume to meet the demands of cardboard bends, ensuring smooth and flawless operations.
2) Harness the power of efficient cylinder-driven paper lifting and dropping, designed for rapid and effective handling that leaves nothing to chance.
3) Revel in the ease of operation with one-button electric adjustments for side, front, and rear baffles, a marvel of convenience.
4) Equipped with the resilience of Taiwan's super-resistant front edge paper feeding wheel, offering unmatched durability and wear resistance, setting new standards in longevity.
5) Tailor your experience with our versatile interval paper feeding device, which offers the flexibility of choosing between continuous or interval paper feeding, perfectly customized to your needs.
6) Elevate operational efficiency with the intuitive seven-inch computer touch screen control, which not only displays production volume but also counting alerts for streamlined operations.
3. Automatic Zeroing Device:
1) Both our paper feeding and die-cutting units boast electric and automatic zeroing, delivering remarkable precision and unmatched ease for the user.
2) For general carton applications, our automatic zeroing device offers the luxury of two trial prints for impeccable positioning, significantly reducing cardboard waste, marking a revolution in efficiency.
4. Dust Removal Device:
1) Our exemplary brush dust removal device in the paper feeding section works diligently to eradicate impurities from the cardboard's printed surface, significantly enhancing print quality.
2) With an astonishing storage order capacity of up to 999, our system ensures meticulous and efficient automatic alignment, promising precision with every operation.
3) Embrace the simplicity of one-key alignment and slot size adjustment, a testament to user-friendly design, enhancing ease of use.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Experience precision engineering with the meticulously crafted printing roller, boasting an outer diameter of 395mm, extending to 405mm with the plate's outer diameter, ensuring unrivaled functionality and performance.
2) Masterful artistry meets superior durability with the steel pipe's surface, meticulously ground and enveloped in a layer of hard chrome plating, promising enduring longevity and unmatched resistance.
3) Our machinery ensures unparalleled operational efficiency with expertly implemented balance correction, guaranteeing smooth and uninterrupted performance every time.
4) Featuring a cutting-edge ratchet fixed plate rolling shaft, our design elevates operational precision and stability, making it an indispensable tool for your printing needs.
5) Designed with versatility in mind, the full plate hanging slot accommodates 9mm hanging plate strips, offering unmatched flexibility and user-friendly operation.
6) Experience effortless printing plate handling with our electrically controlled foot switch, delivering seamless forward and reverse rotational movements for unmatched convenience.
2. Printing roller:
1) Exuding precision and functionality, this component features an outer diameter of 159mm, a testament to meticulous engineering.
2) With a polished, hard chrome-plated surface, the steel pipe stands as a symbol of durability and sophistication, ensuring exceptional performance.
3) Our balance correction technique is expertly applied to ensure consistently smooth operations, producing excellent printing results every time.
4) The printing roller offers a manual gap dial adjustment, presenting a versatile 0-12mm range for precise, high-quality printing.
3. Upper and lower rollers for paper feeding:
1) Engineered for optimal paper handling, the upper roller with its 99mm diameter, crafted from thick-walled steel, includes a quick-adjustment guide wheel.
2) The lower roller, boasting a 156mm diameter, combines thick-walled steel construction and a hard chrome finish for enhanced durability and performance.
3) Enjoy precise paper feeding with the manual adjustment feature, offering a 0-12mm range for customizing your operational needs.
4. Steel anilox roller:
1) With an impressive outer diameter of φ213, this roller offers adjustable mesh numbers, from 180 to 260, for performance tailored to your needs.
2) The surface of the steel tube is meticulously ground and hard chrome plated, ensuring exceptional inking performance and precision.
3) Achieve superior inking uniformity and premium printing quality with our expertly balanced roller, providing consistent dot distribution.
4) Enhance your ink distribution and cleaning efficiency with our anilox roller's wedge overrunning clutch, designed for optimal performance.
5) Enjoy precise control over inking with manual adjustment of the anilox gap dial, tailored for your specific printing requirements.
5. Rubber roller:
1) Designed for efficient ink transfer, the rubber roller features an impressive φ200mm diameter, optimizing your printing process.
2) Wrapped in wear-resistant rubber and expertly balanced, our roller combines durability with outstanding performance.
3) Benefit from specialized grinding in targeted areas, ensuring superior ink transfer and exceptional printing outcomes.
4) With a precisely measured hardness of 60-65 degrees, the rubber ensures optimal resilience and top-tier performance.
5) The Yunmo motor, equipped with a silent motor, ensures quiet yet highly efficient operational performance.
6. Phase adjustment mechanism:
1) Our sophisticated planetary gear structure guarantees precise operational control, catering to all your printing demands.
2) Enjoy seamless operation with electrically controlled, 360-degree digital phase adjustment, offering precision whether active or at rest.
3) Fine-tune your printing alignment with electric lateral position adjustment, offering a precision range of ±10mm for exact customization.
7. Ink circulation:
1) Equipped with a state-of-the-art pneumatic diaphragm pump, this system ensures a stable ink supply with hassle-free maintenance.
2) Our advanced ink filter efficiently removes impurities, maintaining pristine ink quality for superior print results.
8. Printing phase fixing device:
1) This innovative device features an advanced electromagnetic clutch brake system, meticulously engineered for precision control, ensuring flawless operation during every printing phase.
2) With unrivaled reliability, the brake mechanism holds the machine securely in place during phase adjustments, preserving the original gear positioning without fail.
9. Oil supply device:
1) Equipped with a mechanical oil pump, this device guarantees a steady, uninterrupted circulation of oil, crucial for maintaining effortless and seamless machinery function.
2) The innovative circulating oil supply system ensures uniform inking and consistent oil levels across all groups, significantly enhancing performance and efficiency.
Three-die cutting section
1. Die roller (lower roller)
1) This precision-engineered die roller boasts a remarkable outer diameter of φ360mm (excluding die), designed to deliver outstanding performance.
2) Crafted with robust cast steel, the surface is expertly ground and enhanced with hard chrome plating, ensuring exceptional durability.
3) With precision balance adjustments, this component provides remarkable stability during operations, guaranteeing consistent and superior outcomes.
4) Die fixing screw holes are precisely spaced at 50mm*50mm intervals, streamlining operation and setup with effortless ease.
5) Designed to support a die height of 25.4mm, this component offers remarkable versatility for various applications.
6) Capable of accommodating die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, tailored to meet diverse requirements.
2. Rubber pad roller (upper roller)
1) With an outer diameter of φ388.9mm, this robust component ensures exceptional support and precision in every use.
2) Crafted from top-quality cast steel, featuring a ground surface and hard chrome plating, this roller promises extended durability and longevity.
3) Expertly balanced adjustments enhance stability, delivering consistent, reliable, and flawless operations.
4) An electric gap adjustment feature with the die roller ensures precision control and optimized efficiency throughout the process.
5) The pad's precise 8mm thickness, φ404.9mm outer diameter, and 250mm width ensure comprehensive coverage and exceptional performance.
3. Transverse movement and repair device:
1) Featuring a mechanical 40mm transverse movement with a floating device, it allows for automatic line speed compensation, ensuring uniform die-cutting pad wear and maximizing service life.
2) An advanced electric repair device significantly enhances pad reuse rates, facilitating repairs up to 3-4 times, thus maximizing operational efficiency.
3) The pneumatic automatic separation feature of the die-cutting roller significantly reduces pad wear, remarkably prolonging its service life.
4. Plate-free fixture:
1) This versatile fixture allows rapid die-cutting interchange for standard boxes without templates, streamlining the production process.
2) Provides results comparable to thin knife slotting, substantially reducing production costs and enhancing efficiency.
3) Featuring 13 servo motors, it offers electronic adjustments for pre-pressure, pressure line, and plate-free knife ring size. Enter the cardboard's dimensions and enjoy one-key slotting size adjustments, emphasizing simplicity and convenience.
4. Transmission gear:
1. Constructed from 40Cr premium alloy steel, this gear undergoes tempering, grinding, and nitriding for unparalleled strength and durability.
2. Engineered with six-level precision, the gear operates smoothly and quietly, with an HRC55-60 hardness, offering enduring performance with minimal wear, maintaining printing color fidelity over time.
3. Embracing cutting-edge engineering, our machinery integrates a keyless connection (expansion sleeve) across all transmission components, such as shafts and gear connections. This revolutionary design eliminates any gaps, ensuring seamless, high-speed performance even under substantial torque demands.
5. State-of-the-Art Oil Supply Device:
1) At the heart of the system lies a robust mechanical oil pump, which guarantees a steady and reliable oil supply cycle, ensuring uninterrupted, smooth operation.
2) With an innovative circulation oil supply mechanism, the system provides consistent gear lubrication, maintaining an equilibrium in oil levels across all units. This promotes an extended lifespan and superior efficiency in performance.
3) Leveraging a sophisticated closed spray lubrication system, this strategy ensures precise transmission accuracy while significantly enhancing the longevity of the machinery.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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