Product Description
1. Paper Feeding Section:
Dive into a world of cutting-edge technology with our sophisticated servo pressure-free extended paper feeding front edge. This innovation revolutionizes traditional methods by removing the need for conventional paper guide rubber rollers and embossing rollers. Cardboard now effortlessly glides to the printing roller, driven by advanced front edge vacuum technology. The synchronized power input gear meticulously aligns with the vacuum paper guide wheel's outer circle, making operations a breeze. This design not only simplifies adjustments but also prolongs auxiliary paper feeding time, ensuring seamless functionality and unmatched performance.
Our paper feeding section is engineered with the prestigious French Martin front edge paper feeding structure, offering unparalleled efficiency. The tilting tabletop elegantly lifts for effortless paper feeding, while the innovative design-lower at the front, higher at the back-drastically reduces the risk of paper jams or damage. Perfectly tailored for both single and curved corrugated cardboard, this system integrates the Martin bellows' snail-type suction blower for concentrated power. It is highly effective for strong and heavy cardboards, ensuring impeccable alignment and offering a light-pressure bearing wheel frame to support high cardboard stacks, thereby enhancing speed efficiency.
Our groundbreaking pressure-free front edge paper feeding system has triumphantly addressed the shortcomings of cardboard damage caused by traditional paper guide rubber rollers. It ensures the preservation of up to 100% of the cardboard's physical properties, offering carton manufacturers vast options in paper usage. By eliminating the conventional roller mechanism, it protects all cardboards throughout the transport process, achieving superior results previously unattainable by other systems.
1. Machine Clutch:
1) Prioritizing safety, our electric control machine clutch is equipped with a continuous alarm bell during movement. This feature ensures the security of operators is never compromised.
2) Pneumatic Interlocking Device:
3) Our state-of-the-art main motor and fan incorporate advanced variable frequency motors and controllers. This integration promotes energy efficiency and ensures smooth starts. A motor start protection device is included to guarantee reliability and optimal performance.
2. Front Edge Paper Feeding System:
1) Our system features suction-assisted paper feeding with a versatile adjustable 7.5KW fan. It seamlessly adapts air volume based on the cardboard bend, ensuring smooth and efficient operations.
2) Utilizing powerful cylinder-driven paper lifting and dropping mechanisms, this system delivers swift and efficient paper handling, optimizing workflow and productivity.
3) Experience unrivaled convenience with our one-button electric adjustments for side, front, and rear baffles, designed to streamline the setup process.
4) Our system is enhanced by Taiwan's super-resistant front edge paper feeding wheel, renowned for its exceptional durability and wear resistance, promising long-lasting performance.
5) Our versatile interval paper feeding device allows you to choose between continuous or interval paper feeding, customizable to meet your specific requirements.
6) The intuitive seven-inch computer touch screen control provides comprehensive operational oversight, displaying production volume and counting alerts to enhance efficiency.
3. Automatic Zeroing Device:
1) Both the paper feeding and die-cutting units are equipped with electric and automatic zeroing features, ensuring precision and ease in operations.
2) For general carton applications, our automatic zeroing device facilitates two trial prints for precise positioning, significantly reducing cardboard waste and enhancing accuracy.
4. Dust Removal Device:
1) Our advanced brush dust removal device in the paper feeding section effectively eradicates impurities from the cardboard's printed surface, significantly elevating print quality.
2) With an impressive storage order capacity of up to 999, our system ensures precise and efficient automatic alignment, boosting productivity.
3) Benefit from the simplicity of one-key alignment and slot size adjustment, designed to enhance ease of use and operational efficiency.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Our precision-crafted printing roller features an outer diameter of 395mm, extending to 405mm when including the plate's outer diameter, for maximum functionality and performance.
2) Showcasing a masterful finish, the steel pipe's surface is meticulously ground and enveloped in a robust layer of hard chrome plating, ensuring superior longevity and unparalleled resistance.
3) Implementing expert balance correction, this feature guarantees smooth and uninterrupted operations, ensuring your productivity never halts. Enjoy seamless performance that maintains pace with your demands.
4) Experience enhanced stability and precision with our ratchet fixed plate rolling shaft, expertly designed for excellence in operation. Discover the reliability you need for consistent outputs.
5) Featuring a comprehensive full plate hanging slot, this machine is expertly crafted to accommodate 9mm hanging plate strips, providing versatility and unmatched ease of use.
6) Loading and unloading printing plates is made effortless with an electrically controlled foot switch. Enjoy smooth, hassle-free forward and reverse rotations that enhance your operational efficiency.
2. Printing roller:
1) With an outer diameter of 159mm, this component epitomizes precision in both design and functionality, setting a new standard for excellence.
2) The steel pipe surface is meticulously ground and enveloped in hard chrome plating, exemplifying unmatched durability and a polished finish for long-lasting performance.
3) Expertly executed balance correction facilitates smooth, consistent operation, delivering exceptional results and elevating your printing quality.
4) Enjoy versatile and precise printing with manual adjustment of the printing roller's gap dial, offering an adjustment range from 0-12mm tailored for your precision printing needs.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with a robust outer diameter of 99mm, is crafted from thick-walled steel pipe, complemented by a quick-adjustment paper guide wheel for seamless and efficient paper handling.
2) The lower roller, featuring a formidable outer diameter of 156mm, is constructed from thick-walled steel pipe with a ground surface and hard chrome plating, ensuring durability and peak performance.
3) Manual adjustment of the paper feeding roller's gap dial offers a precise adjustment range of 0-12mm, granting you control over paper feed precision.
4. Steel anilox roller
1) With an outer diameter of φ213, this roller offers mesh numbers in 180, 200, 220, 240, and 260, allowing for customizable performance tailored to your specific needs.
2) The expertly ground steel tube surface, featuring precisely pressed and re-ground mesh followed by hard chrome plating, ensures exceptional inking performance for superior print outcomes.
3) Enjoy smooth and uniform inking with balance correction, ensuring consistent dot application for premium printing quality every time.
4) Equipped with a wedge overrunning clutch, the anilox roller is designed for efficient ink distribution and cleaning, elevating your printing process.
5) Manual adjustment of the anilox gap dial provides precise control over the inking process, enabling you to achieve the exact results you desire.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is optimized for efficient ink transfer, maximizing both performance and precision.
2) Wrapped in wear-resistant rubber, the expertly balanced roller's steel pipe ensures maximum durability and longevity, even under rigorous use.
3) Specialized grinding in the middle and high areas ensures superior ink transfer for outstanding printing results, meeting your highest standards.
4) Rubber hardness is precisely measured between 60-65 degrees, guaranteeing optimal resilience and exceptional performance across various applications.
5) Enjoy quiet and efficient operation with the Yunmo motor, equipped with a silent motor that enhances your work environment.
6. Phase adjustment mechanism:
1) Featuring a sophisticated planetary gear business structure, this mechanism ensures precise operational control, allowing you to master your printing processes.
2) Electrically controlled printing phase adjustment, with a 360-degree digital interface, allows for seamless adjustments both during operation and when stopped, enhancing your efficiency and flexibility.
3) Electric lateral position adjustment offers a fine-tuning range of ±10mm, providing precise alignment and adaptability for perfect prints every time.
7. Ink circulation
1) With a pneumatic diaphragm pump, this mechanism ensures a stable ink supply and effortless maintenance, enhancing reliability and ease of use.
2) The incorporated ink filter efficiently removes impurities, ensuring your ink quality remains pristine for impeccable printing results.
8. Printing Phase Fixing Device:
1) This device features an advanced electromagnetic clutch brake system, engineered to deliver exceptional precision and control during the operational phase.
2) With the ability to halt and secure the machine's position during phase adjustments, the brake mechanism assures steadfast retention of the original gear alignment, ensuring unmatched reliability and accuracy.
9. Oil Supply Device:
1) Our mechanical oil pump is designed to provide a steady and reliable circulation of oil, guaranteeing seamless and efficient machine operations at all times.
2) The expertly engineered circulating oil supply system ensures uniform inking of all gears and balanced oil levels across each group, thereby optimizing the machine's overall performance and efficiency.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an exceptional outer diameter of φ360mm (excluding die), this die roller component is precision-crafted to ensure optimal performance and productivity.
2) Constructed from high-strength cast steel, its surface is meticulously ground and coated with a resilient hard chrome plating, ensuring enduring durability and reliability.
3) Expertly balanced to facilitate easy adjustments, this feature enhances stability during operations, delivering consistent, high-quality results every time.
4) Die fixing screw holes are precisely spaced at 50mm*50mm intervals, enabling easy setup and operation, thereby streamlining the process.
5) The design accommodates a die height of 25.4mm, offering versatile application capabilities across various tasks.
6) Capable of efficiently die cutting through thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, this feature adapts to a wide range of operational needs.
2. Rubber Pad Roller (Upper Roller)
1) Featuring an outer wall dimension of φ388.9mm, this roller ensures robust support and precision, enhancing overall machine reliability.
2) Made from top-tier cast steel, the roller's surface is expertly ground and fortified with a hard chrome plating, promising extended longevity and performance.
3) Balanced adjustments are incorporated to enhance stability, resulting in consistent and dependable operations.
4) Equipped with electric gap adjustment capabilities alongside the die roller, this feature offers precision control and heightened efficiency.
5) The pad has a precisely engineered thickness of 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring comprehensive coverage and performance.
3. Transverse Movement and Repair Device:
1) Featuring a mechanical transverse movement of 40mm and a floating device, this system automatically compensates for line speed, ensuring uniform die-cutting pad wear and extending service life to its maximum potential.
2) The electric repair device significantly boosts the reuse rate of pads, allowing them to be repaired 3-4 times, thus maximizing efficiency and cost-effectiveness.
3) The pneumatic automatic separation device minimizes pad wear on the die-cutting roller, thereby notably prolonging its service life and maintaining high performance levels.
4. Plate-Free Fixture:
1) This innovative multifunctional fixture facilitates rapid die-cutting interchange without the necessity for templates when working with standard boxes, thus streamlining the production process.
2) It achieves results comparable to thin knife slotting, significantly reducing production costs and improving operational efficiency.
3) Equipped with 13 servo motors, this feature allows for electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). By simply entering the cardboard's dimensions, it facilitates one-key slotting size adjustments, emphasizing convenience and ease of use.
4. Transmission Gear:
1. Made of superior 40Cr high-quality alloy steel, this gear undergoes tempering, grinding, and nitriding processes to achieve exceptional strength and durability, ensuring long-lasting operational excellence.
2. With six-level precision, this gear operates smoothly and quietly while maintaining hardness levels between HRC55-60. This ensures long-lasting, low-wear performance, maintaining printing color accuracy over extended periods.
3. Experience cutting-edge engineering with our keyless connection system utilizing an expansion sleeve. By integrating this advanced technology between all transmission parts such as shaft and gear connections, our design eliminates connection gaps, paving the way for relentless, high-speed operations even under significant torque stresses.
5. State-of-the-Art Oil Supply Device:
1) Our system is equipped with a robust mechanical oil pump that ensures a dependable and continuous oil supply cycle, ensuring smooth and uninterrupted operations every time.
2) The innovative circulation oil supply mechanism is expertly designed to deliver consistent gear lubrication and maintain uniform oil levels across all groups. This ensures enhanced longevity and optimal efficiency of your machinery.
3) With our advanced closed spray lubrication system, you are guaranteed precise transmission accuracy. This sophisticated method not only assures enhanced machinery performance but also significantly extends its lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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