Product Description
1. Paper Feeding Section:
Discover the cutting-edge servo pressure-free extended paper feeding front edge mechanism, uniquely designed to revolutionize your packaging process. By eliminating the need for paper guide rubber rollers and embossing roller pressure feeding, our system allows cardboard to glide seamlessly through the front edge vacuum directly to the printing roller. This state-of-the-art design features synchronized power input gear and vacuum paper guide wheel, simplifying paper feeding adjustments. Extend auxiliary paper feeding time effortlessly and optimize operations with user-friendly efficiency.
Embrace innovation with the French Martin front edge paper feeding structure, featuring a smart tilting lifting tabletop. As the table lifts with precision-lower at the front and higher at the back-experience a drastic reduction in paper jams and damage, even for single and curved corrugated cardboard. The Martin snail-type suction blower concentrates its power for enhanced suction, ensuring flawless alignment of high-strength and heavier cardboard. Light-pressure bearing wheel frame design reduces weight impact, elevating the bellows' speed for superior, uninterrupted feeding.
Our pressure-free front edge paper feeding system is a game-changer, eradicating the risk of damage from paper guide rubber rollers. Preserve the pristine quality of your cardboard, maintaining almost 100% of its physical integrity. Enjoy newfound flexibility in paper selection, as this advanced mechanism provides unparalleled protection during transit, overcoming limitations of traditional paper feeding technologies.
1. Machine Clutch:
1) Prioritize safety with our electric control machine clutch alarm bell, which remains active during operations to ensure heightened awareness and protection for operators.
2) Equipped with a robust pneumatic interlocking device to enhance safety and seamless operation.
3) Experience energy efficiency and smooth operation with our main motor and fan setup. Utilizing variable frequency motors and controllers, our system conserves energy while delivering smooth starts and reliable motor protection.
2. Front Edge Paper Feeding System:
1) Optimize your paper feeding process with our suction-assisted system. Featuring a powerful 7.5KW fan, you can adjust air volume easily to accommodate varied cardboard bends, ensuring flawless, uninterrupted paper feeding every time.
2) Experience swift and powerful paper movements, driven by high-performance cylinders, for effortless lifting and dropping.
3) Simplify your operations with one-button electric adjustments for side, front, and rear baffles, delivering precision and efficiency at your fingertips.
4) Enjoy durability and resilience with our Taiwan super-resistant front edge paper feeding wheel, expertly designed to withstand wear and tear.
5) Customize your paper feeding with our interval device, offering the flexibility of continuous or interval feeding to suit your specific needs.
6) Gain control and insight with a seven-inch computer touch screen, displaying production volume and counting alarms for streamlined management.
3. Automatic Zeroing Device:
1) Benefit from electric and automatic zeroing in both the paper feeding and die-cutting units, ensuring precision and enhanced productivity.
2) For general cartons, our automatic zeroing device allows for fine adjustments within just two trial prints, significantly reducing cardboard waste while achieving perfect alignment.
4. Dust Removal Device:
1) Elevate your printing quality with our brush dust removal device, expertly engineered to eradicate impurities from the printed surface of your cardboard, ensuring stunning, high-quality results.
2) Achieve remarkable accuracy and efficiency with storage capabilities for up to 999 orders, complete with automatic, precise alignment.
3) Streamline operations with one-key alignment and slot size adjustments, providing ease and precision tailored to your specifications.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing roller:
1) The outer diameter of the printing roller stands at 395mm, perfectly designed to include the outer diameter of the plate at 405mm, ensuring efficient performance.
2) The steel pipe's surface is meticulously ground and expertly hard chrome plated, delivering exceptional durability and longevity.
3) Precision balance correction is performed for smooth and seamless operation, ensuring the highest quality output.
4) Features a ratchet fixed plate rolling shaft, offering steadfast reliability and precision.
5) The full plate hanging slot accommodates 9mm hanging plate strips, providing versatility and adaptability.
6) Efficiency in loading and unloading printing plates is enhanced by an electrically controlled foot switch, allowing forward and reverse rotation at your command.
2. Printing roller:
1) Designed with a compact outer diameter of 159mm, this roller is built for precision.
2) The surface is expertly ground and hard chrome plated, ensuring robust performance and extended lifespan.
3) Balance correction ensures smooth, uninterrupted operation, enhancing productivity.
4) Manual adjustment of the gap dial ranges from 0-12mm, allowing fine-tuned precision in printing.
3. Upper and lower rollers for paper feeding:
1) The upper roller boasts an outer diameter of 99mm, crafted from thick-walled steel pipe, and comes equipped with a quick-adjustment paper guide wheel for swift, seamless operation.
2) The lower roller features a robust outer diameter of 156mm, with a thick-walled steel pipe construction, surface grinding, and hard chrome plating for durability.
3) Manual adjustment of the paper feeding roller gap dial offers a versatile adjustment range of 0-12mm, ensuring precision.
4. Steel anilox roller
1) With an outer diameter of φ213 and a customizable mesh number of 180, 200, 220, 240, or 260, this roller adapts to your specific needs.
2) The surface of the steel tube is ground, the mesh is pressed, and it is finished with grinding and hard chrome plating, ensuring consistent quality and performance.
3) Balance correction delivers smooth operation, consistent dots, and uniform inking for flawless results.
4) Equipped with a wedge overrunning clutch, the anilox roller ensures even ink distribution and facilitates efficient ink washing.
5) Manual adjustment of the anilox gap dial offers precise control.
5. Rubber roller:
1) The impressive outer diameter of φ200mm ensures optimal performance and reliability.
2) The surface of the steel pipe is wrapped with wear-resistant rubber, offering enhanced durability and balance.
3) The rubber roller is intricately ground in the middle and high parts, optimizing ink transfer for superior results.
4) With a rubber hardness of 60-65 degrees, this component is engineered for excellence.
5) The Yunmo motor incorporates a silent motor, combining power with tranquility for a noise-free environment.
6. Phase adjustment mechanism:
1) Features a state-of-the-art planetary gear business structure, setting new standards in precision.
2) Experience seamless adaptability with the electric digital 360-degree adjustment of the printing phase, adjustable during both operation and stoppage.
3) Electric adjustment of lateral position offers an adjustment distance of ±10mm, providing versatility in print positioning.
7. Ink circulation
1) The pneumatic diaphragm pump ensures a stable, continuous ink supply, making operation and maintenance both convenient and swift.
2) An efficient ink filter is in place to effectively filter impurities, ensuring clean, crisp prints.
8. Printing phase fixing device:
1) Equipped with a reliable electromagnetic clutch brake device, ensuring precision and safety.
2) During phase adjustment, the brake mechanism limits machine operation and maintains the original gear position, ensuring accuracy and consistency.
9. Oil supply device:
1) A mechanical oil pump ensures continuous oil supply circulation, maintaining peak operational efficiency.
2) Experience unparalleled consistency with our circulating oil supply system, ensuring each gear is evenly inked and the oil levels across all groups remain perfectly balanced for optimal performance.
Three-die cutting section: Discover precision and efficiency in every cut with our advanced die-cutting technology.
1. Die roller (lower roller): Engineered for precision, durability, and enhanced productivity.
1) Featuring an impressive outer diameter of φ360mm (excluding die), our die roller is designed for unmatched performance.
2) Crafted from robust cast steel, the surface is expertly ground and hard chrome plated to deliver superior durability and performance.
3) Our balanced adjustment mechanism is designed to significantly increase operational stability and efficiency.
4) The die fixing screw holes are strategically spaced at 50mm*50mm to ensure secure and precise attachment.
5) Designed for adaptability, the applicable die height is a precise 25.4mm, catering to various requirements.
6) Optimized die cutting thickness: 16mm for three-layer boards, and 13mm-15mm for five-layer boards, ensuring versatility and precision.
2. Rubber pad roller (upper roller): A meticulously engineered component that enhances overall machine performance.
1) Boasting a robust outer wall diameter of φ388.9mm, it provides superior structural integrity.
2) Like the die roller, it is made from cast steel with a ground surface and hard chrome plating for longevity and reliability.
3) The balanced adjustment feature ensures increased stability and smooth operation during high-speed tasks.
4) Enjoy the convenience of electric gap adjustment with the die roller, enhancing precision and ease of use.
5) With an 8mm pad thickness (outer diameter: φ404.9mm) and a width of 250mm, it's tailored for high performance.
3. Transverse movement and repair device: Integrating technology to maximize efficiency and extend service life.
1) Features a mechanical transverse 40mm floating device that automatically compensates for line speed, ensuring even wear of the die-cutting pad and prolonging its service life.
2) The electric repair device significantly enhances the pad reuse rate, allowing for 3-4 repairs, promoting sustainability and cost-effectiveness.
3) A die-cutting roller pneumatic automatic separation device is included to minimize pad wear, thereby extending service life.
4. Plate-free fixture: A revolutionary approach that combines fast interchangeability with multifunctionality.
1) Die-cutting has never been easier with our interchangeable, multi-functional design, eliminating the need for templates for conventional boxes.
2) Achieve the same high-quality results as thin knife slotting while reducing production costs, streamlining your operations.
3) Equipped with 13 servo motors for precise electrical adjustments, allowing for seamless pre-pressure, pressure line, and knife ring size adjustments. One-key slotting size adjustment by entering cardboard dimensions makes the process simple and efficient.
4. Transmission gear: High-quality engineering for smooth and enduring performance.
1. Made from 40Cr high-quality alloy steel, these gears are tempered, ground, and nitrided for exceptional durability and performance.
2. Precision-engineered to six-level standards, offering smooth operation with low noise, exceptional hardness (HRC55-60), long life, and minimal wear to maintain consistent print color accuracy over time.
3. The machine's transmission parts (shaft and gear connection) are designed with a keyless connection (expansion sleeve) to eliminate connection gaps, making them ideal for long-term, high-speed operations with large torque.
5. Oil supply device: A sophisticated system for consistent and reliable operation.
1) The mechanical oil pump ensures a continuous oil supply cycle, maintaining optimal lubrication.
2) Our circulation oil supply system guarantees uniform oiling of gears and balanced oil levels for each group, enabling peak performance.
3) The closed spray lubrication system ensures precise lubrication, enhancing transmission accuracy and extending component life.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}