Product Description
1. Paper Feeding Section:
Discover a new frontier in printing technology with our servo-driven, pressure-free, extended paper feeding front edge system. This avant-garde innovation eliminates the reliance on conventional paper guide rubber rollers and embossing rollers. Instead, cardboard is gently and efficiently transported to the printing roller through an advanced front edge vacuum technology. The synchronized power input gear ensures immaculate alignment with the vacuum paper guide wheel's outer circle. This revolutionary design not only simplifies operations but also prolongs auxiliary paper feeding time, resulting in seamless adjustments and peak performance.
Our paper feeding section features the renowned French Martin front edge paper feeding mechanism, known for its exceptional efficiency. The tilting tabletop design facilitates effortless paper feeding. Ingeniously crafted to be lower at the front and higher at the back, it minimizes the likelihood of paper jams and maintains the integrity of the cardboard. Perfect for both single and curved corrugated cardboard, the Martin bellows' snail-type suction blower delivers concentrated power, especially on high-strength and heavy-duty cardboards, ensuring impeccable alignment. The lightweight pressure bearing wheel frame supports even high cardboard stacks, reducing weight load and boosting bellows speed efficiency.
Welcome the game-changing, pressure-free front edge paper feeding system, which adeptly resolves issues of cardboard damage caused by traditional paper guide rubber rollers. This system ensures nearly 100% preservation of each cardboard's physical properties, offering carton manufacturers a broad spectrum of paper choices. By doing away with the conventional roller mechanism, it provides unparalleled protection for all cardboards during transit, achieving reliability other systems can only aspire to.
1. Machine Clutch:
1) Safety takes center stage with our electric control machine clutch. An alarm bell continuously rings during operation, ensuring the utmost security for operators.
2) Pneumatic Interlocking Device:
3) Introducing state-of-the-art variable frequency motors and controllers for our main motor and fan, this innovation fosters energy efficiency and smooth, reliable starts. Equipped with a motor start protection device, it guarantees steadfast reliability.
2. Front Edge Paper Feeding System:
1) This system features suction-assisted paper feeding powered by an adjustable 7.5KW fan, dynamically adapting air volume to match cardboard bends for flawless operations.
2) Harnessing the power of cylinder-driven paper lifting and dropping, this system ensures rapid and efficient handling of materials.
3) Enjoy the convenience of one-button electric adjustments for side, front, and rear baffles, enhancing user experience.
4) Equipped with Taiwan's highly durable and wear-resistant front edge paper feeding wheel, it offers unparalleled longevity.
5) Our versatile interval paper feeding device empowers you to choose between continuous or interval feeding, tailor-made to meet your requirements.
6) An intuitive seven-inch computer touch screen control provides real-time production volume and counting alerts, significantly boosting operational efficiency.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units incorporate electric and automatic zeroing, delivering precision and convenience with ease.
2) For standard carton applications, our automatic zeroing device offers two trial prints for precise positioning, dramatically reducing cardboard waste.
4. Dust Removal Device:
1) Our brush dust removal device in the paper feeding section expertly eliminates impurities from the cardboard's printed surface, enhancing print quality.
2) With an impressive storage order capacity of up to 999, our system assures precise and efficient automatic alignment for seamless operations.
3) Enjoy the ease of one-key alignment and slot size adjustment, enhancing user-friendliness and operational flexibility.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The precision-engineered outer diameter of this component stands at 395mm, and with the plate's outer diameter, it extends to an optimal 405mm, ensuring peak performance.
2) The steel pipe is crafted to perfection, with its surface expertly ground and enveloped in a robust layer of hard chrome plating, offering unparalleled longevity and resistance.
3) Expertly calibrated balance correction ensures seamless and uninterrupted operation, allowing the machinery to function with unparalleled efficiency at all times.
4) This cutting-edge design incorporates a ratchet fixed plate rolling shaft, expertly engineered to enhance stability and precision during operation, guaranteeing superior performance.
5) Featuring a full plate hanging slot, meticulously tailored to accommodate 9mm hanging plate strips, this component offers unmatched versatility and effortless usage.
6) Experience effortless loading and unloading of printing plates through an electrically controlled foot switch, enabling smooth forward and reverse rotation with unmatched ease.
2. Printing roller:
1) With a precision-engineered outer diameter of 159mm, this component exemplifies advanced design and unparalleled functionality.
2) The finely ground steel pipe, adorned with hard chrome plating, exemplifies unmatched durability and a polished, sophisticated finish.
3) Balance correction is adeptly executed to ensure smooth, consistent operation, delivering exceptionally superior results.
4) Enjoy the flexibility of manual adjustment with the printing roller's gap dial, offering a versatile range of 0-12mm for precision printing.
3. Upper and lower rollers for paper feeding:
1) The upper roller, crafted with a robust 99mm outer diameter from thick-walled steel pipe, is equipped with a quick-adjustment paper guide wheel for seamless paper handling.
2) Constructed from thick-walled steel pipe with a 156mm outer diameter, the lower roller boasts a ground surface and hard chrome plating, ensuring durability and optimal performance.
3) Manual adjustment of the paper feeding roller's gap dial is provided, delivering a precise adjustment range of 0-12mm for fine-tuned control.
4. Steel anilox roller
1) This steel anilox roller features an outer diameter of φ213, with mesh numbers ranging from 180 to 260, allowing for customizable performance tailored to your needs.
2) Expertly ground and precision-pressed mesh, followed by hard chrome plating, guarantees exceptional inking performance and a flawless finish.
3) Precise balance correction ensures smooth, uniform inking and consistent dots, resulting in premium quality printing.
4) Equipped with a wedge overrunning clutch, the anilox roller evenly distributes and cleans ink, enhancing efficiency and reliability.
5) Manual adjustment of the anilox gap dial enables precise control over the inking process for customized outcomes.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is optimized for efficient ink transfer, enhancing productivity.
2) Wrapped with wear-resistant rubber and expertly balanced, the steel pipe ensures maximum durability and longevity.
3) With specialized grinding in the middle and high areas, this roller optimizes ink transfer, delivering outstanding printing results.
4) Precisely measured rubber hardness between 60-65 degrees ensures optimal resilience and superior performance.
5) The Yunmo motor, featuring a silent design, guarantees quiet and efficient operation, minimizing noise pollution.
6. Phase adjustment mechanism:
1) The sophisticated planetary gear business structure ensures precise operational control, enhancing accuracy and efficiency.
2) Electrically controlled printing phase adjustment, equipped with a 360-degree digital interface, allows real-time adjustments during operation or when stopped.
3) With electric lateral position adjustment, this mechanism offers a fine-tuning range of ±10mm, ensuring precise alignment for immaculate results.
7. Ink circulation
1) Enhanced with a pneumatic diaphragm pump, this ink circulation system ensures a stable ink supply and effortless maintenance, maximizing operational efficiency.
2) An integrated ink filter effectively removes impurities, guaranteeing pristine ink quality for superior output.
8. Printing phase fixing device:
1) The device is equipped with an advanced electromagnetic clutch brake system, purposefully crafted for precision control throughout operation. Ensure every phase adjustment is executed with finesse and dependability.
2) When phase adjustments are required, the brake mechanism ensures the machine's stability by securing the original gear position, delivering unmatched reliability with every operation.
9. Oil supply device:
1) Our mechanical oil pump guarantees a steady, consistent oil supply circulation, seamlessly powering the machine's operation for uninterrupted productivity.
2) The innovative circulating oil supply system ensures thorough inking of gears and uniform oil levels across all groups, dramatically optimizing the machine's performance and longevity.
Three-die cutting section
1. Die roller (lower roller)
1) Featuring an impressive outer diameter of φ360mm (exclusive of die), this component is precision-engineered to deliver unparalleled performance.
2) Constructed from sturdy cast steel, the surface is meticulously ground and enhanced with hard chrome plating to ensure enduring durability and resilience.
3) Carefully balanced for precise adjustment, this feature boosts operational stability, ensuring consistent, superior results.
4) Die fixing screw holes are precisely spaced at 50mm*50mm intervals, offering ease of operation and streamlined setup.
5) Designed to accommodate a die height of 25.4mm, this feature offers considerable versatility across various applications.
6) Capable of effortlessly cutting die thicknesses: 16mm for three-layer boards and 13mm-15mm for five-layer boards, this adaptability meets diverse production needs.
2. Rubber pad roller (upper roller)
1) The outer wall boasts dimensions of φ388.9mm, providing robust support and precision engineering.
2) Crafted from premium cast steel, with a meticulously ground surface and fortified with hard chrome plating, this roller promises extended longevity and sustained performance.
3) Balanced adjustments significantly enhance stability, ensuring consistent, reliable operations with every use.
4) Electrically adjustable gap with the die roller for pinpoint precision and heightened efficiency, elevating control capabilities.
5) The pad's thickness is precisely measured at 8mm, featuring an outer diameter of φ404.9mm and a width of 250mm, ensuring exceptional coverage and effectiveness.
3. Transverse movement and repair device:
1) With a mechanical transverse movement of 40mm, complemented by a floating device, it allows automatic line speed compensation, ensuring uniform die-cutting pad wear and extending service life to its peak.
2) An electric repair device greatly boosts the reuse rate of pads, permitting each to be repaired 3-4 times, maximizing resource efficiency and reducing waste.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, thereby significantly prolonging its service life.
4. Plate-free fixture:
1) This multifunctional fixture allows swift die-cutting interchange without the need for templates for standard boxes, greatly streamlining the entire process for optimal efficiency.
2) Achieves results comparable to thin knife slotting, significantly reducing production costs and elevating economic efficiency.
3) Equipped with 13 servo motors, this feature facilitates electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). By inputting cardboard dimensions, it enables one-key slotting size adjustments, highlighting ease and convenience.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, the gear is meticulously tempered, ground, and nitrided to deliver exceptional strength and durability, ensuring long-lasting performance under demanding conditions.
2. With six-level precision, this component operates smoothly and quietly, boasting hardness from HRC55-60. It offers long-lasting, low-wear performance, maintaining vibrant printing color accuracy over time.
3. Marvel at the integration of a revolutionary keyless connection, known as an expansion sleeve, which harmoniously unites all transmission components, including the shaft and gear connection. This cutting-edge design eliminates connection gaps, ensuring smooth and consistent high-speed operation, even under the demanding conditions of large torque.
5. State-of-the-Art Oil Supply Device:
1) At the heart of this advanced system is a robust mechanical oil pump, meticulously engineered to engage in a dependable oil supply cycle, ensuring uninterrupted and flawless performance.
2) The sophisticated circulation oil supply mechanism diligently provides uniform lubrication to the gears, guaranteeing well-balanced oil levels across all operational groups, thereby enhancing the machinery's longevity and efficiency.
3) With an innovative closed spray lubrication system, this method excels in delivering unmatched transmission accuracy, while significantly extending the lifespan and reliability of the machinery.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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