| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Discover the future of packaging with our 5+1 High-Definition Water-Based Ink Printing Machinery! This state-of-the-art equipment combines multi-color, high-precision printing with eco-friendly practices and intelligent controls, making it indispensable for industries like cartons, paper boxes, and flexible packaging. At its core are five independent printing units plus one multifunctional efficiency unit, perfect for glazing, die-cutting, or spot color tasks. This enables seamless one-time molding and surface treatment of intricate designs, exponentially enhancing both production speed and print quality. Let's delve into its core technologies, diverse applications, and standout performance specifications now:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Our Independent Five-Color Printing Unit is a marvel! Equipped with FLEXO flexographic technology, each module is designed to handle water-based ink compliant with EU REACH standards. With VOC emissions under 100ppm, it's perfect for sensitive packaging sectors like food and pharmaceuticals.
Achieve Micron-Level Color Registration Accuracy with our cutting-edge servo motor drive and 360° electric phase fine-tuning technology. Experience precision with color registration accuracy up to ±0.5mm on flat cardboard, capable of printing text as small as 1.5mm and dot reproduction with a stunning accuracy of ±0.1mm.
Experience the ease of our Quick Plate Change Design. With a pneumatic locking and track sliding structure, change plates in under 10 minutes, and swap the anilox roller without halting production.
Multifunctional Efficiency Unit (+1 Configuration)
Our Water-Based Glazing Module offers unparalleled versatility with its integrated chamber scraper glazing system. Achieve both partial and overall glazing with enhanced surface gloss and durability, drying at an impressive speed of 30 meters per minute.
Elevate your production with our Die-Cutting/Slotting Function. Certain models come with a linkage die-cutting unit, streamlining the creasing, slotting, and die-cutting of corrugated cardboard, thus minimizing reliance on post-processes.
Unleash creativity with Spot Color Printing Expansion. Customize the sixth unit into a spot color channel for special inks, such as metallic or fluorescent colors, meeting all your unique printing demands.
Intelligent Automation Control System
Navigate with ease using our PLC + Touch Screen Operation. Integrated with Siemens PLC and a vibrant 10.4-inch color touch screen, it supports parameter presets, fault diagnostics, and production data analytics like output and energy consumption.
Opt for Remote Monitoring and step into the future with our Industrial Internet of Things (IIoT) module. Enjoy remote equipment status monitoring, proactive early warnings, and OTA firmware updates, all designed to slash operational and maintenance expenses.
Maintain precision with Tension Closed-Loop Control. Featuring a tension sensor and servo motor linkage, it tirelessly adjusts paper tape tension in real-time, preventing any printing deviations.
Efficient Drying and Environmentally Friendly Design
Revel in our Three-Stage Hot Air Drying system! Comprising an adjustable-temperature (50-120ºC) hot air drying module with infrared radiation support, it achieves a drying speed of 30 meters per minute, catering to a variety of materials like film and paper.
Our Ink Zero Waste System ensures sustainability at its core. With a rubber wheel idling mechanism during halts and a pneumatic diaphragm pump with an independent ink-distribution motor, rapid ink color changes (<5 minutes) and recycling are seamlessly executed.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width ranges from 1400-2000mm, with optional customization available, making it suitable for three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials span from cardboard (150-600gsm) to corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, supporting a vast array of packaging substrates.
Mechanical speed 10-70 meters/minute with exceptional stepless speed regulation. Experience precision in low-speed debugging and unparalleled efficiency in high-speed production.
Color registration accuracy ±0.5-0.8mm, representing the industry's leading standard. Perfect for meeting the demands of fine pattern printing with impeccable precision.
Power supply power 380V/50Hz, total power 25-40kW. A revolutionary energy-saving design that conserves 15% more power compared to traditional equipment, contributing to eco-friendly production.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height). The state-of-the-art modular design ensures seamless integration into any workshop layout and simplifies maintenance procedures.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Achieve vibrant multi-color graphics and glazing in a single pass. Perfectly suited for e-commerce logistics boxes and exquisite gift boxes.
Soft packaging: Delivers high-precision printing for film materials, ideal for food bags and daily chemical packaging bags, ensuring superior quality and aesthetics.
Labels and logos
Industrial labels: Efficiently handles two-color overprinting for batch numbers and QR codes with color accuracy meeting stringent GMP certification standards.
Anti-counterfeiting labels: Integrates spot color printing with local glazing to significantly enhance the anti-counterfeiting features of products, ensuring authenticity.
Special material processing
Aluminum foil and composite materials: Provides exceptional high-precision printing, ideal for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: Anilox rollers, rubber rollers, and other consumables feature standardized interfaces for easy replacement. Key components, like chains and gears, boast a lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Outfitted with grating sensors and emergency stop buttons. Transmission parts feature anti-winding shields, adhering to CE safety standards for ultimate protection.
Data management
Production report generation: Offers real-time data recording on printing speed, ink usage, and downtime, facilitating comprehensive production efficiency analysis.
CIP4 data interface: Seamlessly connects to the enterprise ERP system for flawless transmission of orders and process parameters, enhancing operational efficiency.
V. After-sales service and certification
Warranty and maintenance: Enjoy a 1-year warranty on the whole machine, with core components extended to 2 years. Benefit from 7×24 hours remote diagnostics and engineer on-site service within 48 hours (domestic).
Environmental certification: Utilizes water-based ink certified by the EU REACH, with equipment compliant with the ISO 14001 environmental management system, ensuring sustainable operations.
Quality certification: Proudly passed CE certification. Key components such as motors and sensors are sourced from renowned imported brands, guaranteeing unmatched quality and reliability.
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