Product Description
1. Paper feeding section:
Experience the pinnacle of innovation with our servo pressure-free extended paper feeding system, featuring a groundbreaking design that eliminates the need for paper guide rubber rollers and embossing roller pressure feeds. Seamlessly transfer cardboard directly to the printing roller via the front edge vacuum. The synchronization of the intermittent divider's power input gear with the vacuum paper guide wheel ensures flawless operation. The absence of pressure feeding adjustments extends auxiliary feeding time to its maximum, while simplifying time adjustment operations for effortless efficiency.
Our paper feeding system, inspired by the renowned French Martin front edge structure, utilizes a tabletop tilting mechanism for flawless paper feeding. This innovative design minimizes paper jams and cardboard damage, optimizing it for single and curved corrugated cardboards. Featuring a snail-type suction blower, the Martin bellows concentrate power to handle high-strength and heavy cardboards, guaranteeing precise alignment. The light-pressure bearing wheel frame design reduces weight load on high stacks, enhancing the bellows' speed for unparalleled performance.
Introducing the revolutionary pressure-free front edge paper feeding system, designed to eliminate damage from paper guide rubber rollers. This breakthrough ensures cardboards maintain their pristine condition, offering near-perfect preservation of physical indicators, thus widening the choice for carton manufacturers. By removing the paper guide rubber roller mechanism, we guarantee absolute protection during transit, achieving a feat unmatched by other systems.
1. Machine clutch:
1) Safety is paramount with our electric control machine clutch, equipped with an alarm bell that sounds continuously during movement, safeguarding operators at all times.
2) An advanced pneumatic interlocking device enhances safety and operational stability.
3) The main motor and fan are state-of-the-art, featuring variable frequency technology for smooth starts, energy efficiency, and robust motor start protection.
2. Front edge paper feeding system
1) Our suction-assisted paper feeding mechanism, powered by a 7.5KW fan, offers adjustable air volume tailored to the cardboard's bend, ensuring seamless feeding every time.
2) Experience rapid and forceful paper lifting and dropping, driven by powerful cylinders for unmatched speed.
3) Simplify operations with one-button electric adjustments for the side, front, and rear baffles.
4) The Taiwan super-resistant front edge paper feeding wheel promises exceptional durability and wear resistance, providing long-lasting service.
5) Select between continuous or interval paper feeding with our versatile interval paper feeding device, catering to diverse needs.
6) Stay informed with our seven-inch computer touch screen control, displaying production volume and counting alarms for optimal monitoring.
3. Automatic zeroing device
1) Achieve precision with electric and automatic zeroing in both the paper feeding and die-cutting units, ensuring remarkable accuracy.
2) Our automatic zeroing device is crafted for general carton use, allowing adjustment to the correct position after just two trial prints, significantly reducing cardboard waste.
4. Dust removal device
1) Elevate your printing quality with our brush dust removal device, effectively eliminating impurities from the cardboard's printed surface.
2) Store up to 999 orders with precision, and enjoy the benefits of automatic, accurate alignment.
3) Effortlessly adjust slot sizes and achieve alignment with the touch of a button for streamlined operations.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The outer diameter is an impressive 395mm, and with the plate included, it extends to 405mm.
2) The steel pipe's surface is beautifully ground and exquisitely finished with hard chrome plating for unmatched durability.
3) Balance correction is meticulously performed to ensure the smoothest operation possible.
4) The rolling shaft is enhanced with a ratchet fixed plate for superior stability.
5) Featuring a full plate hanging slot, it is perfect for accommodating 9mm hanging plate strips with ease.
6) Experience the convenience of loading and unloading printing plates, with the foot switch offering precise electric control for both forward and reverse rotations.
2. Printing roller:
1) Possessing an outer diameter of 159mm, this component stands out in its class.
2) The steel pipe surface is expertly ground and hard chrome plated for a premium finish.
3) Comprehensive balance correction ensures seamless and smooth operation.
4) Manual adjustment of the gap dial for the printing roller is facilitated, with an adjustment range of 0-12mm.
3. Upper and lower rollers for paper feeding:
1) The upper roller, boasting an outer diameter of 99mm, features a thick-walled steel pipe and is paired with a quick-adjustment paper guide wheel for optimal efficiency.
2) The lower roller, with its 156mm outer diameter, crafted from thick-walled steel pipe, boasts a finely ground and hard chrome-plated surface.
3) Manual adjustment of the gap dial for the paper feeding roller is possible, with a range between 0-12mm for tailored precision.
4. Steel anilox roller
1) With an outer diameter of φ213, and mesh numbers ranging from 180 to 260, customization is at your fingertips. (Mesh number optional)
2) The steel tube's surface is meticulously ground, pressed with mesh, and hard chrome plated for a flawless finish.
3) Balance correction guarantees a smooth operation with consistent dots and uniform inking for a professional outcome.
4) The anilox roller is equipped with a wedge overrunning clutch, ensuring an even distribution of ink and seamless ink washing.
5) Manual adjustment of the anilox gap dial is provided for precise control.
5. Rubber roller:
1) Proudly featuring an outer diameter of φ200mm, the rubber roller excels in design and function.
2) The steel pipe surface is wrapped with wear-resistant rubber and perfectly balanced for ultimate resilience.
3) Special grinding in the middle and high parts of the rubber roller ensures an outstanding ink transfer effect.
4) The rubber hardness is meticulously set between 60-65 degrees for optimal performance.
5) The Yunmo motor integrates a silent motor for a whisper-quiet operation.
6. Phase adjustment mechanism:
1) Utilizing a sophisticated planetary gear business structure for superior functionality.
2) The printing phase offers an electric digital 360-degree adjustment, easily operated and adjusted even while running.
3) Electric adjustment of the lateral position is seamless, with an adjustment distance of ±10mm for precision.
7. Ink circulation
1) A pneumatic diaphragm pump delivers stable ink supply with convenient, quick operation and maintenance.
2) The ink filter efficiently removes impurities for cleaner printing.
8. Printing phase fixing device:
1) Equipped with an electromagnetic clutch brake device for reliable phase fixing.
2) When adjusting the phase with machine separation, the brake mechanism maintains the original gear position fixed point for accuracy.
9. Oil supply device:
1) The mechanical oil pump ensures optimal oil supply circulation for the entire system.
2) Ingeniously designed circulating oil supply system ensures that each group of gears receives a harmonious coating of ink, maintaining a perfectly balanced oil level throughout.
Introducing the impressive Three-die Cutting Section, a testament to precision engineering.
1. Die roller (lower roller) - the cornerstone of cutting excellence.
1) With an outer diameter of φ360mm (excluding die), this component is engineered for precision.
2) Crafted from robust cast steel, with a surface that is ground and enhanced with hard chrome plating for durability.
3) Skillful balanced adjustment significantly amplifies operational stability, ensuring seamless performance.
4) Die fixing screw holes are meticulously spaced at 50mm*50mm for optimal security.
5) Designed for a die height of 25.4mm, catering to a variety of applications.
6) Expertly accommodates die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards.
2. Rubber pad roller (upper roller) - crafted for perfection.
1) With a formidable outer wall diameter of φ388.9mm, engineered for superior performance.
2) Constructed from cast steel, with a surface that is meticulously ground and adorned with hard chrome plating.
3) Balanced adjustment expertly enhances operational stability, promising consistency.
4) Features innovative electric adjustment of the gap with the die roller for precision control.
5) The pad features a thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, tailored for efficiency.
3. Transverse Movement and Repair Device - Innovatively designed for longevity.
1) Mechanical transverse of 40mm with a floating device ensures uniform die-cutting scale, automatically compensating for line speed to evenly distribute pad wear and prolong service life.
2) The electric repair device boosts pad reuse efficiency, allowing for 3-4 times of repair, enhancing longevity.
3) Die-cutting roller features a pneumatic automatic separation device, effectively reducing pad wear and extending its service life.
4. Plate-Free Fixture - Revolutionizing flexibility and cost-effectiveness.
1) Die-cutting fast interchangeable multi-functionality in one; conventional boxes require no templates, accelerating productivity.
2) Functions akin to thin knife slotting, significantly reducing production costs without compromising quality.
3) Thirteen servo motors provide electric adjustments for pre-pressure, pressure line, and plate-free knife ring size. Effortlessly input the cardboard's dimensions for one-key slotting size adjustment, ensuring simplicity and convenience.
4. Transmission Gear - Engineered for precision and durability.
1. Made from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided for exceptional resilience.
2. Boasts six-level precision for smooth operation with minimal noise. With a hardness of HRC55-60, it offers long life and low wear, maintaining consistent printing color accuracy over time.
3. Entire machine transmission parts feature keyless connections (expansion sleeve), eliminating connection gaps, making it suitable for prolonged high-speed operations with large torque.
5. Oil Supply Device - Ensuring optimal lubrication and performance.
1) Mechanical oil pump facilitates an efficient oil supply cycle to keep operations running smoothly.
2) Circulation oil supply system ensures gears receive uniform oiling, maintaining balanced oil levels across each group.
3) Closed spray lubrication system guarantees the accuracy and longevity of transmission operations.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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