Product Description
1. Paper feeding section:
Revolutionize your workflow with our advanced servo pressure-free extended paper feeding system. Featuring a design that eliminates the need for traditional paper guide rubber rollers and embossing roller pressure feeding, this innovative solution streamlines the process by directly transferring cardboard to the printing roller via a state-of-the-art front edge vacuum. The power input gear is ingeniously synchronized with the vacuum paper guide wheel, removing the necessity to adjust roller pressure feeding. This seamless design maximizes auxiliary paper feeding time, ensuring effortless operation and adjustment, making your paper feeding process more efficient and user-friendly than ever before.
Elevate your paper feeding efficiency with the French Martin front edge paper feeding structure. This sophisticated system utilizes a tilting lifting table top that simplifies paper feeding by reducing potential jams and damage to the cardboard. Ideal for single and curved corrugated cardboard, the snail-type suction blower delivers concentrated power, ensuring precise alignment and preventing skewing during feeding. The innovative light-pressure bearing wheel frame design reduces weight load, enhancing the bellows' performance and significantly improving the processing of high stacks of cardboard. Experience a new standard in reliability and speed, tailored to maintain the integrity of your materials.
Embrace the future of paper handling with our pressure-free front edge paper feeding system. By eliminating the traditional paper guide rubber roller, this system protects your cardboard from damage, preserving nearly 100% of its physical properties. This breakthrough offers carton manufacturers increased flexibility in paper selection and ensures intact transportation. Achieve what other mechanisms cannot, with a design that prioritizes the pristine condition of your materials, setting a new benchmark in paper feeding technology.
1. Machine clutch:
1) Safety is paramount with our electric control machine clutch, featuring an alarm bell that continuously rings during operation, ensuring operators remain informed and secure throughout the process.
2) Experience enhanced safety and operation stability with our sophisticated pneumatic interlocking device.
3) Enjoy the benefits of our energy-efficient setup, featuring a variable frequency motor and controller for both the main motor and fan. This ensures smooth starts and includes a motor start protection device for added reliability and longevity.
2. Front edge paper feeding system
1) Our suction-assisted paper feeding system, powered by a robust 7.5KW fan, offers adjustable air volume to accommodate various cardboard bending degrees, ensuring a seamless paper feeding process every time.
2) The paper lifting and dropping mechanisms are driven by high-performance cylinders, delivering rapid and powerful operation to enhance productivity.
3) Experience precision and convenience with our one-button electric adjustment for the side, front, and rear baffles, streamlining the setup process.
4) Benefit from the durability and resilience of our Taiwan super-resistant front edge paper feeding wheel, designed to withstand the rigors of high-demand environments.
5) Tailor your feeding process with our interval paper feeding device, offering both continuous and interval feeding options to meet your specific production needs.
6) Stay informed and in control with our intuitive seven-inch computer touch screen, featuring production volume display and counting alarm for seamless operation management.
3. Automatic zeroing device
1) Achieve precision with our electric and automatic zeroing for both paper feeding and die-cutting units, reducing setup time and improving accuracy.
2) Our automatic zeroing device minimizes waste by enabling adjustments within just two trial prints, perfecting the alignment and reducing material loss.
4. Dust removal device
1) Enhance your printing quality with our efficient brush dust removal device, adept at eliminating a substantial amount of impurities from the cardboard's printed surface.
2) Streamline your workflow with our storage order capacity of 999, ensuring accurate and efficient automatic alignment for consistent results.
3) Simplify your operations with one-key alignment and precise one-key slot size adjustment, saving time and effort.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The outer diameter is: 395mm, (including the outer diameter of the plate: 405mm).
2) The surface of the steel pipe is ground and hard chrome plated.
3) Balance correction is performed for smooth operation.
4) Ratchet fixed plate rolling shaft.
5) Full plate hanging plate slot, suitable for 9mm hanging plate strips.
6) Loading and unloading printing plates, the foot switch is electrically controlled for forward and reverse rotation.
2. Printing roller:
1) The outer diameter is 159mm.
2) The surface of the steel pipe is ground and hard chrome plated.
3) Balance correction, smooth operation.
4) Manual adjustment of the gap dial of the printing roller, adjustment range 0-12mm.
3. Upper and lower rollers for paper feeding:
1) The outer diameter of the upper roller is 99mm, thick-walled steel pipe. Equipped with a quick-adjustment paper guide wheel.
2) The lower roller, outer diameter 156mm, thick-walled steel pipe, surface grinding, hard chrome plating.
3) Manual adjustment of the gap dial of the paper feeding roller, adjustment range 0-12mm.
4. Steel anilox roller
1) The outer diameter is φ213 (mesh number: 180, 200, 220, 240, 260). (Mesh number optional)
2) The surface of the steel tube is ground, the mesh is pressed, the surface is ground, and hard chrome is plated.
3) Balance correction, smooth operation, consistent dots, and uniform inking.
4) The anilox roller is equipped with a wedge overrunning clutch to evenly distribute ink and wash ink.
5) Manual adjustment of the anilox gap dial.
5. Rubber roller:
1) The outer diameter is φ200mm.
2) The surface of the steel pipe is wrapped with wear-resistant rubber and balanced.
3) The rubber roller is specially ground in the middle and high parts, and the ink transfer effect is good.
4) The rubber hardness is 60-65 degrees.
5) The Yunmo motor uses a silent motor.
6. Phase adjustment mechanism:
1) Planetary gear business structure.
2) Printing phase electric digital 360-degree adjustment (operating and stopping can be adjusted).
3) Electric adjustment of lateral position, adjustment distance ±10mm.
7. Ink circulation
1) Pneumatic diaphragm pump, stable ink supply, convenient and quick operation and maintenance.
2) Ink filter, filter impurities.
8. Printing phase fixing device:
1) Electromagnetic clutch brake device
2) When the machine is separated to adjust the phase, the brake mechanism limits the operation of the machine and maintains the original gear position fixed point.
9. Oil supply device:
1) Mechanical oil pump (oil pump oil supply circulation)
2) Equipped with a circulating oil supply system, this innovative feature ensures that gears receive even inking while maintaining a perfectly balanced oil level across each group.
Three-die cutting section
1. Die Roller (Lower Roller)
1) The outer diameter measures φ360mm, providing precision (excluding the die).
2) Crafted from robust cast steel, with a surface that is meticulously ground and finished with hard chrome plating for durability.
3) Features a balanced adjustment mechanism, enhancing operational stability and precision.
4) Die fixing screw holes are spaced at 50mm*50mm, ensuring secure and precise attachment.
5) Compatible with a die height of 25.4mm, offering versatility for various applications.
6) Die cutting thickness options: 16mm for three-layer boards, and 13mm-15mm for five-layer boards, catering to diverse material needs.
2. Rubber Pad Roller (Upper Roller)
1) Features an outer wall diameter of φ388.9mm, designed for robustness and efficiency.
2) Made of premium cast steel, with a surface that is carefully ground and hard chrome plated, ensuring longevity and resilience.
3) Incorporates a balanced adjustment feature to boost operational stability and efficiency.
4) Equipped with an electric adjustment system for precise gap control with the die roller.
5) Designed with an 8mm thick pad, outer diameter of φ404.9mm, and a width of 250mm, for optimal performance.
3. Transverse Movement and Repair Device:
1) Mechanical transverse of 40mm, with a floating device, ensures die-cutting uniformity. The automatic compensation for line speed results in even pad wear, extending service life.
2) Features an electric repair device to enhance the reuse rate of pads, allowing them to be repaired 3-4 times, ensuring cost-efficiency.
3) The die-cutting roller is equipped with a pneumatic automatic separation device, reducing pad wear significantly and prolonging service life.
4. Plate-Free Fixture:
1) Allows fast interchangeable die-cutting with multi-functionality, eliminating the need for templates in conventional boxes.
2) Delivers thin knife slotting effects, significantly reducing production costs without compromising quality.
3) Equipped with 13 servo motors for electric adjustment of pre-pressure, pressure line, and plate-free knife ring size. Enables one-key adjustment of slotting size by simply inputting the cardboard dimensions, streamlining operations.
4. Transmission Gear:
1. Fabricated from 40Cr high-quality alloy steel, tempered, ground, and nitrided for superior strength and durability.
2. Features six-level precision for smooth, low-noise operation, with hardness of HRC55-60. This ensures long-life performance with minimal wear and maintains color accuracy in prints over time.
3. All machine transmission parts (shaft and gear connections) utilize a keyless connection (expansion sleeve) to eliminate connection gaps, ideal for sustained high-speed operations with large torque.
5. Oil Supply Device:
1) Utilizes a mechanical oil pump for a reliable oil supply cycle, ensuring consistent performance.
2) Circulating oil supply offers uniform oiling of gears and maintains a balanced oil level in each group, enhancing efficiency.
3) Employs a closed spray lubrication system to ensure precise transmission accuracy and prolonged life.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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