Product Description
1. Paper feeding section:
The innovative servo-driven extended paper feeding front edge is designed for efficiency and precision. By eliminating the need for paper guide rubber rollers and embossing roller pressure feeding, the cardboard is seamlessly transferred to the printing roller through the advanced front edge vacuum system. This cutting-edge design ensures that the power input gear of the intermittent divider in the paper feeding section harmonizes perfectly with the vacuum paper guide wheel. With no adjustment required for roller pressure feeding, the auxiliary paper feeding time is maximized, making the operation exceptionally straightforward and user-friendly.
This section incorporates the renowned French Martin front edge paper feeding mechanism. Its tabletop features a tilting lifting design that minimizes paper jams and damages, especially during lifting and feeding, making it ideal for both single corrugated and curved cardboard. The Martin bellows, a snail-type suction blower, delivers concentrated and potent suction, securing the cardboard's position and preventing oblique movement during feeding. The lifting table's light-pressure bearing wheel frame design further enhances performance, especially when handling heavier cardboards, ensuring the bellows operate with superior efficiency.
Experience damage-free paper feeding with our pressure-free front edge system. By eliminating the traditional paper guide rubber roller, the entire mechanism protects cardboard integrity, allowing manufacturers to choose from a wider range of materials without risking damage. This innovative system ensures that the cardboard maintains its physical attributes, achieving what other feeding mechanisms cannot, offering a flawless transport and feeding experience.
1. Machine clutch:
1) The electric control machine clutch is equipped with a continuous alarm bell during operation, enhancing operator safety and awareness.
2) Integrated pneumatic interlocking device for added security and precision.
3) The main motor and fan utilize a variable frequency motor and controller, promoting energy efficiency while ensuring smooth startup. The system is fortified with a motor start protection device to safeguard the operation.
2. Front edge paper feeding system
1) Employing a powerful 7.5KW suction-assisted paper feeding system, the air volume is adjustable to accommodate various cardboard bending degrees, ensuring flawless feeding every time.
2) Rapid and robust paper lifting and dropping driven by advanced cylinder technology.
3) One-button electric adjustment for side, front, and rear baffles for swift and precise operations.
4) Equipped with Taiwan's ultra-durable front edge paper feeding wheel, built for longevity and wear resistance.
5) Versatile interval paper feeding device allows for either continuous or interval feeding based on your specific needs.
6) A sophisticated seven-inch computer touch screen control offers real-time production volume display and counting alarm for seamless monitoring.
3. Automatic zeroing device
1), Electric and fully automated zeroing for paper feeding and die-cutting units, ensuring precision.
2), Automatic zeroing in general carton operations enables adjustment within two trial prints, significantly reducing cardboard waste.
4. Dust removal device
1) The advanced brush dust removal system effectively eliminates substantial impurities from the cardboard's printed surface, enhancing print quality.
2) With a storage order capacity of up to 999, the system guarantees precise and efficient automatic alignment.
3) Features one-key alignment and size adjustment for slots, simplifying the process.
2. Printing part: (optional 1-4 color printing)
1. Printing Roller: Elevate your printing experience with premium components designed for precision and durability.
1) The outer diameter is: 395mm, (including the outer diameter of the plate: 405mm). Perfectly crafted for optimal performance and consistent results.
2) The surface of the steel pipe is ground and hard chrome plated, offering a robust and resilient surface for seamless operations.
3) Balance correction is performed for smooth operation, ensuring flawless functionality and reliable output.
4) Ratchet fixed plate rolling shaft, meticulously engineered for precision and stability.
5) Full plate hanging plate slot, suitable for 9mm hanging plate strips, offers flexibility and ease of use.
6) Loading and unloading printing plates, the foot switch is electrically controlled for effortless forward and reverse rotation.
2. Printing Roller: Discover the fusion of innovation and efficiency with our advanced printing roller technology.
1) The outer diameter is 159mm, crafted for precision and reliability in every print cycle.
2) The surface of the steel pipe is ground and hard chrome plated to endure rigorous use while maintaining superior quality.
3) Balance correction, smooth operation, ensuring precision with every rotation.
4) Manual adjustment of the gap dial of the printing roller, adjustment range 0-12mm, providing versatility and control to meet your printing needs.
3. Upper and Lower Rollers for Paper Feeding: Experience seamless paper handling with our engineered rollers designed for efficiency.
1) The outer diameter of the upper roller is 99mm, thick-walled steel pipe. Equipped with a quick-adjustment paper guide wheel for enhanced handling.
2) The lower roller, outer diameter 156mm, thick-walled steel pipe, surface grinding, hard chrome plating offers durability and precision.
3) Manual adjustment of the gap dial of the paper feeding roller, adjustment range 0-12mm, ensures adaptability for diverse paper thicknesses.
4. Steel Anilox Roller: Elevate your printing capabilities with precision-engineered anilox rollers.
1) The outer diameter is φ213 (mesh number: 180, 200, 220, 240, 260). (Mesh number optional) offers versatility and precision for every ink application.
2) The surface of the steel tube is ground, the mesh is pressed, the surface is ground, and hard chrome is plated for exceptional durability and performance.
3) Balance correction, smooth operation, consistent dots, and uniform inking to ensure impeccable print quality.
4) The anilox roller is equipped with a wedge overrunning clutch to evenly distribute ink and wash ink, enhancing efficiency.
5) Manual adjustment of the anilox gap dial, offering precision control for optimal print results.
5. Rubber Roller: Unmatched in quality, our rubber rollers are engineered for top-tier performance.
1) The outer diameter is φ200mm, providing exceptional ink transfer and durability.
2) The surface of the steel pipe is wrapped with wear-resistant rubber and balanced for lasting performance and reliability.
3) The rubber roller is specially ground in the middle and high parts, ensuring excellent ink transfer effect and print quality.
4) The rubber hardness is 60-65 degrees, ideal for various printing demands and conditions.
5) The Yunmo motor uses a silent motor, offering quiet operations without compromising power.
6. Phase Adjustment Mechanism: Achieve precision with our advanced adjustment system designed for seamless operation.
1) Planetary gear business structure, ensuring stability and precision in every phase adjustment.
2) Printing phase electric digital 360-degree adjustment (operating and stopping can be adjusted) for ultimate control and flexibility.
3) Electric adjustment of lateral position, adjustment distance ±10mm, ensures accurate alignment and superior print results.
7. Ink Circulation: Seamless ink management with our sophisticated circulation system designed for efficiency.
1) Pneumatic diaphragm pump, stable ink supply, convenient and quick operation and maintenance, ensuring uninterrupted performance.
2) Ink filter, filter impurities, maintaining purity and quality of ink for pristine output.
8. Printing Phase Fixing Device: Precision and stability assured with our advanced fixing mechanism.
1) Electromagnetic clutch brake device, designed to provide controlled and accurate phase fixation.
2) When the machine is separated to adjust the phase, the brake mechanism limits the operation of the machine and maintains the original gear position fixed point, ensuring consistency and precision.
9. Oil Supply Device: Innovatively designed for optimal lubrication and maintenance.
1) Mechanical oil pump (oil pump oil supply circulation), engineered for efficient operation and smooth machinery performance.
2) Our advanced circulating oil supply system ensures that the gears receive uniform inking, while maintaining a perfectly balanced oil level across each group, optimizing performance.
Elegantly engineered three-die cutting section
1. Die roller (lower roller) designed for precision and durability.
1) Boasting an impressive outer diameter of φ360mm (excluding die), engineered for exceptional performance.
2) Crafted from premium cast steel, the surface is expertly ground and hard chrome plated for superior resilience.
3) Precision balanced adjustment enhances operational stability, ensuring consistent output.
4) Die fixing screw holes spaced at a precise 50mm*50mm, facilitating secure and versatile attachment.
5) Compatible with die heights of 25.4mm, offering flexibility for various applications.
6) Capable of die cutting thicknesses of 16mm (for three-layer board) and 13mm-15mm (for five-layer board), accommodating diverse material needs.
2. Rubber pad roller (upper roller) engineered for optimal performance.
1) Features a substantial outer wall diameter of φ388.9mm, supporting robust operation.
2) Constructed from high-grade cast steel with a ground surface and hard chrome plating for enhanced durability.
3) Balanced adjustment ensures heightened operational stability, delivering consistent results.
4) Electric gap adjustment with the die roller allows for precision control and adaptability.
5) With an 8mm pad thickness (outer diameter: φ404.9mm) and a width of 250mm, it provides reliable performance.
3. Transverse movement and repair device: designed for efficiency and longevity.
1) Mechanical transverse movement of 40mm with a floating device; die-cutting uniform scale automatically compensates for line speed, ensuring even wear and extended service life of the die-cutting pad.
2) Electric repair device significantly enhances the reuse rate of pads, allowing for 3-4 repairs, optimizing resource utilization.
3) Pneumatic automatic separation device for the die-cutting roller minimizes pad wear, thereby increasing product lifespan.
4. Plate-free fixture: innovation meets efficiency.
1) Offers rapid interchangeable multi-functionality in one; conventional boxes do not require templates, streamlining operations.
2) Achieves the same precision as thin knife slotting, effectively reducing production costs while maintaining quality.
3) Equipped with 13 servo motors for precise electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). This facilitates one-key adjustment of slotting size by simply inputting the length, width, and height of the cardboard, making the process seamless and user-friendly.
4. Transmission gear: built for performance and endurance.
1. Crafted from 40Cr high-quality alloy steel, tempered, ground, and nitrided for exceptional strength and reliability.
2. Engineered for six-level precision, ensuring smooth operation with minimal noise, hardness rated at HRC55-60, offering a long lifespan and low wear. Guarantees sustained printing color accuracy over time.
3. The entire machine's transmission parts (shaft and gear connection) feature a keyless connection (expansion sleeve) to eliminate connection gaps, ideal for long-term high-speed operation with substantial torque.
5. Oil supply device: precision in lubrication.
1) Equipped with a mechanical oil pump, ensuring a consistent oil supply cycle, enhancing efficiency.
2) Utilizes a circulation oil supply system for uniform gear oiling and balanced oil levels across all components, maximizing operational effectiveness.
3) Features a closed spray lubrication system that ensures transmission accuracy and extends the lifespan of the machinery through efficient lubrication.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}