| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Dive into the world of cutting-edge printing technology with our Introduction to the 5+1 High-Definition Water-Based Ink Printing Machinery, an epitome of precision and innovation.
The 5+1 high-definition water-based ink printing machinery represents a pinnacle in advanced packaging printing solutions. Seamlessly integrating multi-color high-precision printing with eco-friendly and energy-efficient features, this intelligent machine caters to a wide array of applications including cartons, paper boxes, and flexible packaging. Its standout feature is the core configuration of five independent printing units complemented by a multifunctional efficiency unit. This setup facilitates one-time molding and surface treatment of intricate graphics, thereby dramatically boosting production efficiency and elevating printing quality. Below, we delve into its core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Our Independent Five-Color Printing Unit is a marvel of modern technology, featuring FLEXO flexographic technology. It efficiently supports water-based inks that comply with stringent EU REACH regulations, ensuring VOC emissions stay below 100ppm. This makes it ideal for sensitive packaging solutions like food and medicine, guaranteeing both safety and quality.
With Micron-level Color Registration Accuracy, the system employs a servo motor drive and 360° electric phase fine-tuning, achieving a color registration accuracy of ±0.5mm on flat cardboards. It also supports high-definition printing with a minimum text size of 1.5mm and a dot reproduction accuracy of ±0.1mm.
The Quick Plate Change Design revolutionizes efficiency with its pneumatic locking and track sliding structure, enabling plate changes in under 10 minutes. The anilox roller can be swapped without halting production, ensuring uninterrupted workflow.
Multifunctional Efficiency Unit (+1 Configuration)
Our Water-Based Glazing Module features an integrated chamber scraper glazing system allowing partial or full glazing. It enhances surface gloss and wear resistance, with a drying speed of 30 meters/minute, ensuring impeccable quality and durability.
Equipped with a Die-Cutting/Slotting Function, some models boast a linkage die-cutting unit that streamlines the creasing, slotting, and die-cutting processes of corrugated cardboard, minimizing reliance on subsequent processing stages.
Spot Color Printing Expansion is possible with our customizable sixth unit. It serves as a spot color channel, accommodating the printing demands of special inks, such as metallic and fluorescent colors, providing unique aesthetic possibilities.
Intelligent Automation Control System
The PLC + Touch Screen Operation is powered by Siemens PLC along with a 10.4-inch color touch screen. It supports parameter presets, fault diagnostics, and production data analytics, including output and energy consumption metrics, streamlining operational efficiency.
Remote Monitoring (Optional) utilizes the Industrial Internet of Things (IIoT) module, enabling real-time remote monitoring of equipment status, early warning notifications, and OTA firmware upgrades, which collectively help in reducing operation and maintenance costs.
Tension Closed-Loop Control employs a tension sensor and servo motor linkage to dynamically adjust the paper tape tension, preventing printing deviations and ensuring consistent quality output.
Efficient Drying and Environmentally Friendly Design
The Three-Stage Hot Air Drying system incorporates a flexible hot air drying module with adjustable temperatures between 50-120ºC, complemented by infrared radiation for auxiliary drying. Achieving a drying speed of 30 meters/minute, it is adaptable to different materials, including film and paper.
Our Ink Zero Waste System is designed for sustainability, as the rubber wheel automatically idles when the machine stops. With a pneumatic diaphragm pump and an independent ink-distributing motor, it facilitates swift ink color changes in under 5 minutes and ensures ink recycling, promoting eco-friendly practices.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: Customizable from 1400-2000mm, it caters to three-, five-, and seven-layer corrugated cardboard and wide-width films, offering versatility and precision in various production environments.
Applicable Materials: Our machinery supports a diverse range of substrates such as cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, accommodating various packaging needs with ease.
Mechanical Speed: Adjustable between 10-70 meters/minute with stepless speed regulation, it ensures accurate low-speed debugging and efficient high-speed production, optimizing your operational workflow seamlessly.
Color registration accuracy ±0.5-0.8mm: Elevate your printing precision to an industry-leading standard, perfectly crafted to fulfill the intricate demands of fine pattern printing.
Power supply power 380V/50Hz, total power 25-40kW: Our energy-efficient design ingeniously reduces power consumption by an impressive 15% compared to traditional systems, aligning high performance with sustainability.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height): Featuring a forward-thinking modular design, this machine ensures seamless integration into your workspace and facilitates easy maintenance.
3. Application areas and typical scenarios
Packaging printing: Transform your packaging with vivid colors and exquisite detail, meeting diverse printing needs with unparalleled versatility.
Carton / Paper box: Achieve flawless multi-color graphics and glazing in one swift process, ideal for e-commerce logistics boxes, gift boxes, and much more.
Soft packaging: Experience precision in high-quality printing on film materials, perfect for food bags and daily chemical packaging, ensuring superior product presentation.
Labels and logos: Craft distinctive labels and logos that stand out with exceptional clarity and durability.
Industrial labels: Execute two-color overprinting with precision for batch numbers and QR codes, achieving color accuracy that adheres to GMP certification requirements.
Anti-counterfeiting labels: Enhance product security by integrating spot color printing with local glazing, boosting anti-counterfeiting measures.
Special material processing: Tailor your production to the most demanding materials with unparalleled precision.
Aluminum foil and composite materials: Achieve precise and high-quality printing, making it ideal for pharmaceutical aluminum foil packaging and shielding materials for electronic components.
IV. Intelligent and humanized design
Quick maintenance and safety protection: Our design prioritizes user safety and efficiency, ensuring seamless operation and protection.
Modular wearing parts: With standardized interfaces, replacing consumables like anilox and rubber rollers is effortless, and crucial components like chains and gears boast an impressive lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Designed with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, fully adhering to CE safety standards for peace of mind.
Data management: Empower your operations with comprehensive data insights and seamless integration.
Production report generation: Gain real-time insights with data on printing speed, ink usage, and downtime, facilitating in-depth production efficiency analyses.
CIP4 data interface: Seamlessly integrate with your enterprise ERP system, ensuring the smooth and efficient transmission of orders and process parameters.
V. After-sales service and certification
Warranty and maintenance: Avail yourself of a comprehensive 1-year whole machine warranty (with core components extended to 2 years), supported by 24/7 remote diagnostics and on-site engineer service within 48 hours domestically.
Environmental certification: Our commitment to the environment is affirmed by EU REACH certification for water-based ink and compliance with the ISO 14001 environmental management system.
Quality certification: Our machine proudly boasts CE certification, with key components like motors and sensors sourced from esteemed imported brands, ensuring outstanding quality and reliability.
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