| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introducing the 5+1 High-Definition Water-Based Ink Printing Machinery
Discover the revolutionary 5+1 high-definition water-based ink printing machinery, a pinnacle of advanced packaging technology! This state-of-the-art equipment masterfully combines multi-color high-precision printing with eco-friendly and energy-saving attributes, all governed by intelligent control systems. Perfectly designed for use in cartons, paper boxes, flexible packaging, and more, its standout feature is its core configuration of five independent printing units plus one multifunctional efficiency unit, such as glazing, die-cutting, or spot color. This powerful combination allows for seamless one-time molding and meticulous surface treatment of complex graphics, significantly enhancing production efficiency and elevating printing quality. Let's delve deeper into its core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Revolutionary Independent Five-Color Printing Unit: Each module is enhanced with FLEXO flexographic technology and supports water-based inks compliant with EU REACH regulations. With VOC emissions under 100ppm, it's ideal for sensitive packaging, such as food and pharmaceuticals.
Micron-Level Color Registration Precision: Driven by advanced servo motor systems with 360° electric phase fine-tuning, achieve color registration precision of ±0.5mm (on flat cardboard), print text as small as 1.5mm, and enjoy dot reproduction accuracy of ±0.1mm.
Innovative Quick Plate Change Design: Experience rapid plate changes thanks to a pneumatic locking and track sliding structure, reducing changeovers to under 10 minutes. The anilox roller is replaceable without halting the machine.
Multifunctional Efficiency Unit (+1 Configuration)
Advanced Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, achieve both partial and overall glazing to enhance surface gloss and wear resistance, with drying speeds up to 30 meters/minute.
Versatile Die-Cutting/Slotting Function: Select models come with a linkage die-cutting unit, supporting creasing, slotting, and die-cutting of corrugated cardboard, streamlining the production process.
Spot Color Printing Expansion: Transform the sixth unit into a specialized spot color channel to accommodate unique printing needs, such as metallic and fluorescent inks.
Intelligent Automation Control System
Seamless PLC + Touch Screen Operation: Leveraging Siemens PLC and a 10.4-inch color touch screen, enjoy parameter presets, fault diagnostics, and comprehensive production data analysis, including output and energy consumption.
Cutting-Edge Remote Monitoring (Optional): Embrace the Industrial Internet of Things (IIoT) module for remote equipment monitoring, early warning notifications, and OTA firmware upgrades, significantly reducing operation and maintenance costs.
Precision Tension Closed-Loop Control: Equipped with a tension sensor and servo motor, continuously adjusts paper tape tension in real-time, preventing any printing anomalies.
Efficient Drying and Eco-Friendly Design
Three-Stage Hot Air Drying Excellence: This integrated module offers adjustable temperatures (50-120ºC) with infrared radiation auxiliary drying, achieving drying speeds up to 30 meters/minute, perfect for diverse materials like film and paper.
Sustainable Ink Zero Waste System: The system's rubber wheel idles during machine stoppages, while an independent ink distribution motor, with a pneumatic diaphragm pump, ensures rapid ink color changes in under 5 minutes, promoting recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization) Perfectly engineered for three-, five-, and seven-layer corrugated cardboard and expansive wide-width films.
Applicable Materials Versatility Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, supporting a diverse range of packaging substrates.
Mechanical Speed Superiority 10-70 meters/minute (stepless speed regulation) Precision at low speeds, with high-speed production efficiency.
Color registration precision reaches an impressive ±0.5-0.8mm, setting an industry benchmark that perfectly caters to the demands of intricate pattern printing.
This machine is powered by a robust 380V/50Hz system, with a total power range of 25-40kW. Its energy-efficient design triumphantly conserves 15% more power than traditional models, leading to substantial savings.
With dimensions spanning 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, its modular design ensures seamless integration into any workshop setting, facilitating effortless layout and maintenance.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Achieve vibrant, multi-color graphics and glazing in a single pass, ideal for e-commerce logistics boxes, gift presentation boxes, and more.
Soft packaging: Experience precision printing on film materials, tailored for food packaging bags and daily chemical product wraps.
Labels and logos
Industrial labels: Masterful two-color overprinting for batch numbers and QR codes, with color accuracy that adheres to stringent GMP certification standards.
Anti-counterfeiting labels: Elevate security features with spot color printing combined with selective glazing, enhancing the product's anti-counterfeiting capabilities.
Special material processing
Aluminum foil and composite materials: Precision printing is exceptionally suited for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring top-notch quality.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Enjoy hassle-free maintenance with modular wearing parts like anilox rollers and rubber rollers, featuring standardized interfaces for easy replacement. Key components boast a lifespan of over 8,000 hours, minimizing downtime.
A fully enclosed protective cover is equipped with grating sensors and emergency stop buttons, while anti-winding shields on transmission parts ensure safety compliance with CE standards.
Data management
Production report generation: Effortlessly track real-time data, including printing speed, ink usage, and downtime, enabling comprehensive production efficiency analysis.
The CIP4 data interface integrates seamlessly with enterprise ERP systems, ensuring smooth transmission of orders and process parameters.
V. After-sales service and certification
Warranty and maintenance: Benefit from a 1-year comprehensive machine warranty, with core components extended to 2 years. Enjoy 24/7 remote diagnostics and on-site engineer assistance within 48 hours domestically.
Environmental certification: Our water-based ink proudly meets EU REACH certification, and the equipment adheres to the ISO 14001 environmental management system standards.
Quality certification: Attain peace of mind with CE certification, bolstered by imported brands for key components such as motors and sensors, ensuring superior quality and reliability.
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