Product Description
1. Paper Feeding Section:
The advanced servo pressure-free extended paper feeding front edge technology eliminates the need for paper guide rubber rollers and embossing roller pressure feeding. By using a direct vacuum transfer approach, cardboard is seamlessly delivered to the printing roller. The power input gear of the paper feeding section's intermittent divider aligns perfectly with the outer circle of the vacuum paper guide wheel, allowing for a hassle-free and extended auxiliary paper feeding time. This innovative design simplifies the paper feeding time adjustment process.
Our paper feeding section integrates the renowned French Martin front edge paper feeding structure with a tilting lifting table that ensures smooth feeding. This table design reduces the risk of jams and damages by maintaining a low front and high back position during operation, making it perfect for single corrugated and curved cardboard. A Martin snail-type suction blower provides exceptional suction force, ensuring reliable feeding of high-strength and heavier cardboard. The light-pressure bearing wheel frame design efficiently manages weight load, optimizing the speed of the bellows in the pressure-free section.
Embrace the innovation of the pressure-free front edge paper feeding system, which eliminates the damage caused by traditional paper guide rubber rollers. This ensures the cardboard's physical integrity remains nearly 100%, offering carton manufacturers a broader range of paper choices. By removing the paper guide roller mechanism, all cardboards remain undamaged during transportation, achieving a feat other systems can't match.
1. Machine Clutch:
1) Experience heightened safety with an electric control machine clutch alarm bell, which continuously rings during operation to safeguard operators.
2) Equipped with a robust pneumatic interlocking device.
3) The main motor and fan feature energy-efficient variable frequency motors and controllers. This ensures a smooth start-up and includes a motor start protection device for enhanced durability.
2. Front Edge Paper Feeding System
1) Suction-assisted paper feeding is powered by a 7.5KW fan, with adjustable air volume tailored to the cardboard's bend, ensuring smooth and consistent feeding.
2) Experience rapid and powerful paper lifting and dropping, driven by efficient cylinders.
3) Achieve precision with one-button electric adjustments for side, front, and rear baffles.
4) Built for longevity, the Taiwan super-resistant front edge paper feeding wheel is both durable and wear-resistant.
5) Customize your operations with an interval paper feeding device, offering options for continuous or interval feeding as required.
6) Simplified control with a seven-inch computer touch screen, providing real-time production volume display and counting alarms.
3. Automatic Zeroing Device
1) Both the paper feeding unit and die-cutting unit are equipped with electric and automatic zeroing for precision.
2) For general cartons, the automatic zeroing device ensures accurate positioning after just two trial prints, significantly reducing cardboard waste.
4. Dust Removal Device
1) Enhance your printing quality with a brush dust removal device on the paper feeding part, effectively eliminating impurities from the cardboard's printed surface.
2) Enjoy unparalleled efficiency with storage capacity for up to 999 orders, ensuring precise and effective automatic alignment.
3) Benefit from the convenience of one-key alignment and effortless slot size adjustments.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Experience precision with an outer diameter of 395mm, and when the plate is included, it extends to 405mm for optimal printing.
2) Revel in superior durability as the surface of the steel pipe is meticulously ground and bestowed with a hard chrome plating.
3) Enjoy uninterrupted operations with balance correction ensuring smooth performance throughout.
4) Enhanced security with a ratchet-fixed plate rolling shaft, providing unmatched stability.
5) The full plate hanging slot perfectly accommodates 9mm hanging plate strips, ensuring versatility.
6) Simplify your process with our electrically controlled foot switch, facilitating seamless forward and reverse plate movement.
2. Printing Roller:
1) With an outer diameter of 159mm, this roller is crafted for precision.
2) The steel pipe's surface is expertly ground and adorned with hard chrome plating for durability.
3) Balance correction guarantees smooth operation, elevating your printing experience.
4) Effortlessly manage precision with a manual gap dial adjustment of the printing roller, ranging from 0-12mm.
3. Upper and Lower Rollers for Paper Feeding:
1) The upper roller features a 99mm outer diameter with a robust thick-walled steel pipe, complete with a quick-adjustment paper guide wheel for operational ease.
2) With a lower roller boasting a 156mm outer diameter, thick-walled steel pipe, and hard chrome-plated grinding, it promises resilience.
3) Achieve precise paper feeding with manual adjustment of the roller gap dial, ranging from 0-12mm.
4. Steel Anilox Roller:
1) Featuring a significant outer diameter of φ213, choose from mesh numbers: 180, 200, 220, 240, 260 to suit your needs.
2) The expertly ground surface of the steel tube, pressed mesh, and hard chrome plating ensure quality and durability.
3) Balance correction guarantees smooth operation, while consistent dots and uniform inking enhance print quality.
4) A wedge overrunning clutch in the anilox roller ensures even ink distribution and convenient ink washing.
5) Customize your printing with manual adjustment of the anilox gap dial.
5. Rubber Roller:
1) The roller possesses an outer diameter of φ200mm, ensuring comprehensive coverage.
2) Wrapped in wear-resistant rubber and precisely balanced, the steel pipe promises durability.
3) The rubber roller is specially ground for superb middle and high part ink transfer, optimizing your printing results.
4) Offering a rubber hardness scale of 60-65 degrees, providing the perfect balance of flexibility and resilience.
5) The Yunmo motor operates with a silent motor, ensuring quiet yet powerful performance.
6. Phase Adjustment Mechanism:
1) Boasting a planetary gear business structure for superior performance.
2) Enjoy seamless operation with 360-degree electric digital adjustment of the printing phase, adaptable during operation and stoppage.
3) With electric lateral position adjustment, customize your print with a range of ±10mm.
7. Ink Circulation:
1) Our pneumatic diaphragm pump guarantees a stable ink supply, offering convenience and ease in operation and maintenance.
2) Precise ink filtration ensures impurities are effectively filtered out.
8. Printing Phase Fixing Device:
1) Equipped with an electromagnetic clutch brake device for reliable control.
2) When phase adjustments are necessary, the brake mechanism secures the machine, ensuring the original gear position remains fixed.
9. Oil Supply Device:
1) Featuring a mechanical oil pump that ensures efficient oil supply circulation for optimal machine performance.
2) Experience the ultimate in lubrication technology with our advanced circulating oil supply system. The gears are meticulously inked with precision, ensuring an equalized oil level across every group for unmatched performance and reliability.
Three-die cutting section: A pinnacle of precision engineering, enhancing your production capabilities.
1. Die roller (lower roller): The foundation of excellence, crafted for precision.
1) With an outer diameter of φ360mm, this component (excluding the die) stands as a testament to superior craftsmanship and engineering finesse.
2) Constructed from cast steel, the surface is meticulously ground and coated with hard chrome plating, ensuring long-lasting durability and a flawless finish.
3) Achieve unparalleled operation stability with our balanced adjustment feature, designed to enhance performance and reliability.
4) The expertly engineered spacing of the die fixing screw holes, at a precise 50mm x 50mm, facilitates seamless integration and operation.
5) Optimized for a die height of 25.4mm, this component showcases versatility and precision.
6) Designed to accommodate a die cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, offering exceptional adaptability and precision.
2. Rubber pad roller (upper roller): Innovatively designed for superior performance and durability.
1) With an impressive outer wall diameter of φ388.9mm, this component is engineered for optimal performance.
2) Made from premium cast steel, the surface is ground to perfection and hard chrome plated, ensuring resilience and a pristine finish.
3) Experience increased operation stability through our meticulously balanced adjustment, enhancing precision and reliability.
4) Featuring an electric adjustment system, the gap with the die roller can be precisely controlled, ensuring superior operation efficiency.
5) With a pad thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, this component is crafted for precision and reliability.
3. Transverse movement and repair device: Advanced technology designed for longevity and efficiency.
1) Our mechanical transverse movement offers a float of 40mm, with an automatic compensation system for die-cutting uniformity, ensuring even pad wear and extended service life.
2) The electric repair device enhances the reuse rate of pads, allowing for 3-4 repairs, maximizing cost-efficiency.
3) The pneumatic automatic separation device of the die-cutting roller reduces pad wear, significantly increasing service life and operational efficiency.
4. Plate-free fixture: Revolutionizing die-cutting with efficiency and cost-effectiveness.
1) Die-cutting fast interchangeable multi-function in one: eliminate the need for templates for conventional boxes, streamlining your processes.
2) Functionally equivalent to thin knife slotting, this innovation helps reduce production costs while maintaining high-quality output.
3) Featuring 13 servo motors for precise electrical adjustments of pre-pressure, pressure line, and plate-free knife ring size, this system simplifies processes with a one-key adjustment for slotting size by inputting the cardboard's dimensions.
4. Transmission gear: Crafted for ultimate precision and longevity.
1. Made from 40Cr high-quality alloy steel, this component is tempered, ground, and nitrided for superior wear resistance and a long lifespan.
2. With six-level precision, it operates smoothly with low noise, maintaining hardness of HRC55-60, ensuring color accuracy in printing for extended periods.
3. All machine transmission parts feature keyless connections (expansion sleeve), eliminating connection gaps and ensuring robust performance even at high speeds with significant torque.
5. Oil supply device: Designed for optimal lubrication and operational efficiency.
1) Features a mechanical oil pump with a cyclical oil supply system, ensuring consistent lubrication throughout.
2) Our circulation oil supply guarantees uniform gear oiling and balanced oil levels across all groups, enhancing machine longevity.
3) Utilizing a closed spray lubrication system, this component ensures transmission accuracy and extends the machine's life.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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