Product Description
1. Paper Feeding Section:
Discover the marvel of our sophisticated servo pressure-free extended paper feeding front edge, ingeniously crafted to eliminate the traditional need for a cumbersome paper guide rubber roller or embossing roller pressure feeding. Our streamlined masterpiece transfers cardboard with unrivaled grace directly to the printing roller, harnessing the power of advanced front edge vacuum technology. This innovation ensures the power input gear aligns with flawless precision to the outer circle of the vacuum paper guide wheel, rendering the adjustment of paper guide pressure obsolete. Experience the maximization of auxiliary paper feeding time and a seamless simplification of the time adjustment process, all wrapped in one avant-garde system.
Indulge in the magic of the paper feeding section, featuring the illustrious French Martin front edge paper feeding structure. With a unique table top tilting lifting mechanism, it guarantees a flawless paper feeding experience. As the table top elevates, it artfully tilts-lower in the front, higher in the back-skillfully minimizing paper jams and ensuring the protection of cardboard integrity. This ingenious design caters to single corrugated and curved cardboard with elegance. The Martin bellows, a snail-type suction blower, directs a concentrated and forceful suction to adeptly handle high-strength and heavy cardboard, maintaining immaculate precision and preventing skewing. Our groundbreaking light-pressure bearing wheel frame design elevates and lowers with unrivaled ease, dramatically reducing load and elevating the bellows' performance in the pressure-free section.
Celebrate the triumph of our cutting-edge pressure-free front edge paper feeding system, which transcends traditional methods by obliterating the risk of cardboard damage from paper guide rubber rollers. This system ensures the preservation of cardboard's pristine physical integrity, offering manufacturers unparalleled flexibility in paper selection. By eliminating the paper guide roller mechanism, we protect all cardboards from potential transport damage, achieving what others could only dream of.
1. Machine Clutch:
1) Experience the intuitive brilliance of our electric control machine's clutch, featuring an ever-vigilant alarm bell that continuously rings during operation, ensuring the pinnacle of operator safety.
2) Equipped with a robust pneumatic interlocking device that promises reliability.
3) Witness the marriage of innovation and efficiency in the main motor and fan, showcasing state-of-the-art variable frequency motor technology. Coupled with a variable frequency controller, it promotes energy efficiency, smooth start-ups, and offers a powerful motor start protection device for peace of mind.
2. Front Edge Paper Feeding System
1) Transform your paper feeding experience with our suction-assisted system. The powerful 7.5KW fan, complete with adjustable air volume, caters to varying degrees of cardboard bending, ensuring an uninterrupted and seamless operation.
2) Revel in the swift power of our system's paper lifting and dropping mechanisms, driven by precision cylinders.
3) Enjoy effortless, one-button electric adjustments for the side, front, and rear baffles, streamlining your operation.
4) The Taiwan super-resistant front edge paper feeding wheel stands as a beacon of durability and wear-resistance, ensuring long-lasting performance.
5) Benefit from the versatile interval paper feeding device, offering continuous or interval feeding tailored to specific needs.
6) Our state-of-the-art seven-inch computer touch screen control provides a user-friendly interface, displaying production volume and counting alarms with unparalleled ease.
3. Automatic Zeroing Device
1) Experience precision like never before with our electric and automatic zeroing in both the paper feeding and die-cutting units.
2) Crafted for general carton use, the automatic zeroing device allows for adjustments with merely two trial prints, drastically reducing cardboard waste and enhancing efficiency.
4. Dust Removal Device
1) Unleash the brilliance of print quality with our innovative brush dust removal device in the paper feeding part, ensuring a pristine printed surface on cardboard.
2) Revel in the spacious storage order, capable of accommodating up to 999 entries, ensuring precise and efficient automatic alignment.
3) Enjoy the ultimate convenience with one-key alignment and one-key slot size adjustments, making operations smoother.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Crafted with meticulous precision, the outer diameter boasts a flawless 395mm, including a comprehensive outer diameter of the plate at 405mm, ensuring unrivaled precision and durability.
2) The surface of our steel pipe is a testament to exceptional craftsmanship, showcasing a high-quality ground finish complemented by superior hard chrome plating. This meticulous attention to detail not only enhances visual appeal but also ensures unparalleled strength and longevity, making it a durable choice for demanding applications.
3) Our state-of-the-art balance correction system is meticulously engineered to enable flawless, continuous operation. By maximizing operational efficiency, it ensures that every process is executed with seamless precision, enhancing productivity and performance.
4) With a steadfast ratchet-fixed plate rolling shaft, our product delivers unmatched stability and reliability. This robust component ensures secure usage, providing peace of mind during operation.
5) Designed with versatility in mind, our full plate hanging plate slot seamlessly accommodates 9mm hanging plate strips. This precise adaptability ensures you can effortlessly cater to diverse requirements, enhancing operational flexibility.
6) The advanced system for the loading and unloading of printing plates is engineered for user-friendly operation. Featuring an electrically controlled foot switch, it enables effortless forward and reverse rotation, greatly simplifying the process and reducing operator fatigue.
2. Printing roller:
1) With an outer diameter meticulously measured at 159mm, the printing roller is crafted to deliver optimal performance. Its precision engineering ensures consistent, high-quality results, tailored to meet the exacting demands of modern printing.
2) The steel pipe's surface integrity is preserved with a high-quality ground finish and robust hard chrome plating. This attention to surface quality assures enduring performance and longevity, even under frequent use.
3) Our balance correction system guarantees smooth, efficient operations. This enhancement not only improves roller performance but also contributes to the overall effectiveness of the printing process.
4) The printing roller's gap dial is manually adjustable within a precise 0-12mm range, offering unparalleled control. This feature allows for precise customization, accommodating a variety of printing needs with ease.
3. Upper and lower rollers for paper feeding:
1) The upper roller boasts an outer diameter of 99mm, crafted from thick-walled steel pipe. It features a quick-adjust paper guide wheel, allowing for swift and convenient modifications to enhance user experience.
2) The lower roller, with an outer diameter of 156mm, is constructed from robust, thick-walled steel. Its surface is finished with meticulous grinding and hard chrome plating, offering exceptional durability and extended service life.
3) The paper feeding roller features a manual gap dial adjustment, with a precision range of 0-12mm. This ensures fine-tuned management, allowing for precise control over paper feeding operations.
4. Steel anilox roller
1) Crafted with precision, the steel anilox roller features an outer diameter of φ213 and offers an optional mesh number range of 180, 200, 220, 240, 260. This versatility allows for tailored applications, meeting diverse operational needs.
2) The steel tube's surface is impeccably ground and pressed with mesh, enhanced by hard chrome plating for optimal performance. This treatment ensures the roller's longevity and consistent high-quality output.
3) Equipped with balance correction, the anilox roller operates smoothly, delivering consistent dots and uniform inking. This precision engineering ensures reliable and high-quality printing results.
4) The innovative wedge overrunning clutch on the anilox roller ensures even ink distribution and simplifies cleaning. This feature enhances operational efficiency and ease of maintenance.
5) The manual anilox gap dial adjustment empowers users to fine-tune their operations with ease. This feature offers precise control and flexibility, allowing for tailored performance.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is engineered for effective ink transfer. Its design enhances printing performance, ensuring vibrant and consistent results.
2) Enveloped in wear-resistant rubber, the steel pipe surface is balanced for enhanced durability and performance. This combination ensures the roller's longevity and reliability in demanding conditions.
3) Specially ground in the middle and high parts, the rubber roller excels in ink transfer efficiency. This design feature maximizes output, providing optimal and efficient printing results.
4) With a hardness ranging from 60-65 degrees, the rubber component contributes to effective operation and longevity. This balance of hardness ensures consistent performance and durability.
5) The inclusion of the renowned Yunmo motor ensures silent operation, significantly reducing noise pollution. This feature enhances the working environment, promoting a peaceful and efficient workspace.
6. Phase adjustment mechanism:
1) Featuring a sophisticated planetary gear business structure, our mechanism ensures reliable and smooth phase adjustments. This cutting-edge design offers consistent performance, enhancing the precision of phase control.
2) Our advanced electric digital 360-degree adjustment allows for seamless printing phase modifications, both during operation and while stopped. This innovative feature ensures precision and adaptability in any printing scenario.
3) The electric adjustment of the lateral position offers a precise distance range of ±10mm. This precision ensures accurate placement and fine-tuning, meeting the demands of meticulous printing tasks.
7. Ink circulation
1) The pneumatic diaphragm pump provides a stable ink supply, meticulously designed for convenient and swift operation and maintenance. This feature ensures seamless ink flow, contributing to consistent printing quality.
2) The ink filter is expertly designed to meticulously screen out impurities, ensuring the ink remains at its finest quality for optimal printing performance.
8. Printing Phase Fixing Device:
1) Experience enhanced operational mastery with our integrated electromagnetic clutch brake device, providing unparalleled control and stability.
2) The brake mechanism ingeniously restricts machine operation during phase adjustment, preserving the original gear position and fixed point with precision.
9. Oil Supply Device:
1) Our mechanical oil pump operates with precision, circulating oil effectively and guaranteeing a steady, reliable oil supply for optimal machinery function.
2) Revel in uninterrupted operations with our advanced circulating oil system, ensuring uniform inking of gears and a perfectly balanced oil level throughout each group.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an outer diameter of φ360mm, excluding the die, this roller promises precision and durability, enhancing your operational performance.
2) Crafted from resilient cast steel, the surface is expertly ground and plated with hard chrome, ensuring increased resilience and longevity.
3) Features expertly balanced adjustment, providing superior operational stability and a smoother, more reliable workflow.
4) Carefully designed with precision, die fixing screw holes are spaced at 50mm x 50mm, ensuring secure and stable die placement every time.
5) Compatible with a die height of 25.4mm, this roller caters to a wide range of operational needs.
6) Supports die cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, offering versatile adaptability for diverse applications.
2. Rubber Pad Roller (Upper Roller)
1) The outer wall, with a diameter of φ388.9mm, is engineered to deliver optimal performance and reliability.
2) Crafted from durable cast steel with a ground surface and hard chrome plating, this roller ensures long-lasting excellence.
3) Balanced adjustment enhances operational stability, ensuring smooth and efficient processes at every step.
4) Equipped with an electric adjustment system for the gap with the die roller, it optimizes precision and efficiency in your operations.
5) Designed for durability, the pad thickness of 8mm with an outer diameter of φ404.9mm and a width of 250mm ensures effectiveness in every application.
3. Transverse Movement and Repair Device:
1) Mechanical transverse movement of 40mm with a floating device; automatic die-cutting uniform scale compensates line speed to ensure even pad wear, significantly extending service life.
2) Features an electric repair mechanism to enhance pad reuse rate, allowing for 3-4 repairs, effectively reducing costs and minimizing waste.
3) The pneumatic automatic separation device for die-cutting roller minimizes pad wear, substantially increasing service life and efficiency.
4. Plate-Free Fixture:
1) Experience swift, interchangeable die-cutting with multifunctionality in one, eliminating the need for conventional box templates and streamlining your processes.
2) Achieve the same efficiency as thin knife slotting, translating into substantial production cost savings and increased productivity.
3) Thirteen servo motors enable electrical adjustment of pre-pressure, pressure lines, and plate-free knife ring size. Effortlessly adjust slotting size with one key by inputting cardboard dimensions, offering simplicity and convenience.
4. Transmission Gear:
1. Meticulously constructed from 40Cr high-quality alloy steel, tempered, ground, and nitrided, this gear ensures exceptional durability and strength, perfect for demanding applications.
2. With six-level precision, enjoy seamless operation and low noise. Hardness HRC55-60 guarantees a long life with low wear, maintaining consistent print color accuracy over time.
3. Experience seamless operations with our innovative keyless connection across all transmission components. By incorporating an advanced expansion sleeve, we eliminate connection gaps, paving the way for smooth, uninterrupted high-speed operation even under large torque conditions. Perfectly designed for enduring, long-term performance.
5. Advanced Oil Supply Device:
1) Our state-of-the-art mechanical oil pump is at the heart of this system, driving efficient oil supply cycling. This not only boosts machinery performance to new heights but also enhances efficiency across every operation.
2) The cutting-edge circulation oil supply system ensures that all gears receive uniform oil distribution. This maintains a balanced oil level across each group, significantly enhancing the reliability and longevity of the machinery.
3) Embrace unmatched precision with our closed spray lubrication system. It guarantees superior lubrication, thereby maintaining excellent transmission accuracy and extending the machine's lifespan for sustained peak performance.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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