Product Description
1. Paper Feeding Section:
Dive into the future of paper feeding with our sophisticated servo pressure-free extended front edge paper feeding system. This revolutionary design eliminates the traditional need for a paper guide rubber roller and embossing roller pressure feeding. Utilizing an advanced front edge vacuum mechanism, cardboard is seamlessly transferred directly to the printing roller. Our power input gear precisely aligns with the vacuum paper guide wheel's outer circle, negating the necessity for paper guide pressure adjustments. Experience the pinnacle of efficiency as auxiliary paper feeding time is maximized, and time adjustment processes are effortlessly simplified.
Discover unparalleled paper feeding innovation with our section featuring the acclaimed French Martin front edge structure. The ingenious table top tilting lifting mechanism guarantees seamless feeding. When lifted, the table ingeniously tilts-lower at the front and higher at the back-dramatically reducing the chance of paper jams and damage. Perfectly suited for single corrugated and curved cardboard, the Martin bellows, a snail-type suction blower, generates concentrated power to manage even the heaviest high-strength cardboard with precision, preventing skewing during feeding. The light-pressure bearing wheel frame design elevates the table with ease, significantly lowering the load while enhancing performance in pressure-free areas.
Our groundbreaking pressure-free front edge paper feeding system outshines traditional methods by safeguarding cardboard integrity, eliminating damage risks from paper guide rubber rollers. This innovation empowers manufacturers with greater paper selection flexibility. By removing the paper guide roller mechanism, we ensure all cardboard remains untouched during transport, achieving unparalleled protection and efficiency.
1. Machine Clutch:
1) With intuitive electric control, the clutch is designed for operator safety with an alarm bell that continuously rings during operation.
2) Enhanced with a solid pneumatic interlocking device for safety.
3) The main motor and fan boast cutting-edge variable frequency motor technology and a variable frequency controller, ensuring energy efficiency, smooth startups, and fortified with a robust motor start protection device.
2. Front Edge Paper Feeding System
1) Enhance your paper feeding experience with suction-assistance. The powerful 7.5KW fan with adjustable air volume adapts to various cardboard bends, ensuring unwavering operation.
2) Experience the swiftness and power of the system's cylinder-driven paper lifting and dropping mechanisms.
3) Benefit from effortless, one-button electric adjustments for side, front, and rear baffles, enhancing user convenience.
4) The Taiwan super-resistant front edge paper feeding wheel is celebrated for its exceptional durability and resistance to wear.
5) Tailor paper feeding with our versatile interval device, allowing for continuous or interval feeding to meet specific demands.
6) The state-of-the-art seven-inch computer touch screen control provides seamless display of production volume and counting alarms.
3. Automatic Zeroing Device
1) Achieve ultimate precision with electric and automatic zeroing in both paper feeding and die-cutting units.
2) Specifically designed for general carton use, this automatic zeroing device reduces cardboard waste by allowing adjustments with just two trial prints.
4. Dust Removal Device
1) Elevate print quality with our innovative brush dust removal device in the paper feeding part, efficiently cleansing the printed surface of the cardboard.
2) Enjoy remarkable storage order management with a capacity of up to 999 entries, ensuring precise and efficient automatic alignment.
3) Revel in the simplicity of one-key alignment and one-key slot size adjustments for effortless operation.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The fabrication of the outer diameter, meticulously designed to be 395mm, is a testament to our dedication to precision and durability. With a comprehensive outer diameter of the plate at 405mm, we ensure every operation is carried out with unmatched accuracy and strength.
2) Our steel pipe's surface is a masterpiece of engineering, featuring a high-quality ground finish adorned with superior hard chrome plating. This combination guarantees exceptional strength and longevity, making it reliable for any task.
3) Balance correction has been expertly implemented to facilitate seamless operation, markedly enhancing efficiency and ensuring smooth, uninterrupted performance every time.
4) With a robust ratchet-fixed plate rolling shaft, this vital component promises stability and unwavering reliability during use, ensuring your operations run smoothly and effectively.
5) A full plate hanging plate slot is ingeniously designed to accommodate 9mm hanging plate strips, offering versatility and precision in various applications.
6) The advanced system for loading and unloading printing plates is governed by an electrically controlled foot switch, allowing effortless forward and reverse rotation for ultimate convenience and efficiency.
2. Printing roller:
1) Carefully measured, the outer diameter stands at 159mm, crafted with precision to ensure optimal performance and reliability in every application.
2) Maintaining surface integrity, our steel pipe boasts a high-quality ground finish complemented by hard chrome plating, ensuring a superior level of durability.
3) With expertly implemented balance correction, smooth operation is guaranteed, thus enhancing the roller's efficiency and effectiveness.
4) The manually adjustable gap dial of the printing roller, with a 0-12mm range, provides the precision control you need for superior performance.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with its 99mm outer diameter, is constructed from thick-walled steel pipe and features a quick-adjust paper guide wheel for unmatched convenience.
2) Our lower roller, with an outer diameter of 156mm, is crafted from robust thick-walled steel and completed with surface grinding and hard chrome plating for enhanced durability and longevity.
3) The paper feeding roller offers a manual gap dial adjustment within a precise range of 0-12mm, ensuring meticulous and refined paper management.
4. Steel anilox roller
1) Crafted with unparalleled precision, the outer diameter is φ213, with an optional mesh number ranging from 180 to 260, accommodating a variety of applications with ease.
2) The steel tube is a model of engineering excellence, featuring a ground surface with pressed mesh enhanced by hard chrome plating, delivering optimal performance every time.
3) Balance correction ensures the anilox roller operates smoothly, delivering consistent dots and uniform inking for superior results.
4) Innovatively equipped with a wedge overrunning clutch, the anilox roller ensures even ink distribution and facilitates easy cleaning, simplifying maintenance.
5) The manual anilox gap dial adjustment empowers users to fine-tune their operations effortlessly, providing precise control and adaptation to various requirements.
5. Rubber roller:
1) Designed for exceptional ink transfer, the rubber roller's outer diameter of φ200mm is engineered to perfection, ensuring effective and consistent results.
2) Enveloped in wear-resistant rubber, the steel pipe's surface is balanced for unmatched durability and top-tier performance, even under demanding conditions.
3) Specially ground in the middle and high parts, the rubber roller is unrivaled in ink transfer efficiency, ensuring optimal output and quality.
4) The rubber's hardness, ranging from 60-65 degrees, is designed for effective operation and extended longevity, promising reliability and consistency.
5) Powered by the renowned Yunmo motor, our rubber roller guarantees silent operation, effectively reducing noise pollution and enhancing the working environment.
6. Phase adjustment mechanism:
1) Incorporating a sophisticated planetary gear business structure, this mechanism offers reliable and smooth phase adjustments, ensuring precision and stability in operation.
2) Featuring a cutting-edge electric digital 360-degree adjustment, this mechanism allows for printing phase modifications during both operation and when stopped, ensuring adaptability and accuracy.
3) Electric adjustment of lateral position within a ±10mm range guarantees precision, providing tailored solutions to meet your specific needs.
7. Ink circulation
1) The pneumatic diaphragm pump is meticulously crafted to deliver a stable and consistent ink supply. This design ensures operations are not only convenient but also swift, reducing downtime and enhancing maintenance efficiency.
2) With our advanced ink filter, impurities are effectively screened out, consistently preserving the optimal quality of your ink for superior printing results.
8. Printing phase fixing device:
1) An innovative electromagnetic clutch brake device is seamlessly integrated, providing enhanced control and stability during operations, ensuring smooth performance.
2) The precision-engineered brake mechanism is designed to restrict machine operation when separated. This allows for phase adjustment while keeping the original gear position firmly at its fixed point.
9. Oil supply device:
1) Our mechanical oil pump is designed for efficiency, expertly circulating oil to guarantee a consistent and reliable supply, thus safeguarding your machine's performance.
2) Experience seamless, uninterrupted operation with our state-of-the-art circulating oil supply system. This ensures even inking of gears and maintains a perfectly balanced oil level across every group, enhancing efficiency and performance.
Three-die cutting section
1. Die roller (lower roller)
1) The die roller boasts an outer diameter of φ360mm, excluding the die, offering remarkable precision and durability for optimal performance.
2) Crafted from robust cast steel, the roller's surface is meticulously ground and plated with hard chrome, enhancing its resilience and ensuring longevity even under demanding conditions.
3) Designed with balanced adjustment, the machine provides superior operational stability, facilitating a smoother, more reliable workflow for your production line.
4) Engineered with precision, the spacing between die fixing screw holes is set at 50mm x 50mm, guaranteeing secure and stable die placement for flawless operation.
5) Compatible with a die height of 25.4mm, this feature caters to a variety of operational needs, demonstrating versatile adaptability.
6) Capable of accommodating die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, showcasing its flexibility.
2. Rubber pad roller (upper roller)
1) With an outer wall diameter of φ388.9mm, this roller is engineered for optimal performance, ensuring efficiency and quality.
2) Constructed from durable cast steel with a ground surface and hard chrome plating, it guarantees long-lasting performance, even in high-demand environments.
3) The balanced adjustment feature enhances operational stability, ensuring smooth and efficient processes throughout your production.
4) Incorporates an electric adjustment system for the gap with the die roller, optimizing precision and efficiency in your operations.
5) Features a pad thickness of 8mm, with an outer diameter of φ404.9mm and a width of 250mm, designed for durability and effectiveness, ensuring reliable performance.
3. Transverse movement and repair device:
1) Equipped with a mechanical transverse of 40mm and a floating device, this system automatically compensates for line speed to ensure even pad wear, significantly extending service life.
2) The electric repair device is engineered to improve pad reuse, allowing for 3-4 repairs, effectively reducing costs and minimizing waste.
3) Our pneumatic automatic separation device for the die-cutting roller is designed to minimize pad wear, thereby significantly increasing service life and efficiency.
4. Plate-free fixture:
1) Discover fast, interchangeable die-cutting with multifunctionality, eliminating the need for conventional box templates, and enhancing productivity.
2) Achieve the same high efficiency as thin knife slotting, resulting in substantial production cost savings and increased operational efficiency.
3) Thirteen powerful servo motors allow for precise electrical adjustment of pre-pressure, pressure lines, and plate-free knife ring size. Enjoy the convenience of effortless one-key slotting size adjustments by simply inputting cardboard dimensions.
4. Transmission gear:
1. Expertly constructed from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided to ensure exceptional durability and strength, providing reliable performance in demanding environments.
2. Revel in the superb operation of our machine, featuring six-level precision that ensures seamless performance paired with whisper-quiet operation. With an impressive hardness level of HRC55-60, our machine is engineered for durability, boasting an extended lifespan while minimizing wear. This guarantees your print colors remain vibrant and accurate for years to come.
3. Experience the pinnacle of innovation with our keyless connection system for all transmission parts, including shafts and gears. The incorporation of the expansion sleeve eliminates connection gaps, making it ideal for prolonged high-speed operations that demand substantial torque, ensuring relentless efficiency and longevity.
5. Cutting-edge Oil Supply Device:
1) Our machine is fitted with a state-of-the-art mechanical oil pump that ensures efficient oil supply cycling. This system is designed to optimize machinery performance, maintaining peak operational standards.
2) Featuring a sophisticated circulation oil supply system, it guarantees uniform lubrication of gears and consistent oil level maintenance across every group. This innovation significantly enhances machinery reliability, ensuring smooth and dependable performance.
3) Our advanced closed spray lubrication system delivers unparalleled lubrication quality. This system not only ensures exceptional transmission accuracy but also significantly extends the life of the machine, providing reliability and excellence in every function.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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