Product Description
1. Paper feeding section:
Introducing our meticulously engineered servo pressure-free extended paper feeding system, where form meets function. Gone are the days of cumbersome traditional paper guide rollers and embossing roller pressure feeding. Our avant-garde system employs cutting-edge front edge vacuum technology, seamlessly transferring cardboard directly to the printing roller. The alignment of the power input gear with the vacuum paper guide wheel's outer circle exemplifies engineering precision. This revolutionary design not only eliminates the need for adjusting paper guide pressure but also optimizes and extends auxiliary paper feeding time, all while simplifying the time adjustment process.
The paper feeding section is inspired by the esteemed French Martin front edge paper feeding structure. This innovative system includes a distinctive tabletop tilting lifting mechanism that ensures flawless, uninterrupted paper feeding. As the table gently tilts lower at the front and higher at the back, it effectively mitigates the risk of paper jams and potential cardboard damage, making it a perfect fit for single corrugated and curved cardboard. The Martin bellows, featuring a snail-type suction blower, delivers concentrated and powerful suction, skillfully managing high-strength and heavier cardboard to uphold precision and prevent any skewing during feeding. The light-pressure bearing wheel frame design ingeniously elevates and lowers the paper feeding table with effortless grace, significantly reducing load and amplifying the bellows' performance in the pressure-free section.
Our state-of-the-art pressure-free front edge paper feeding system triumphs over traditional methods by eliminating the risk of cardboard damage typically caused by paper guide rubber rollers. This advanced system preserves the cardboard's physical integrity, granting manufacturers enhanced flexibility in paper selection. By removing the need for the paper guide roller mechanism, we assure the protection of all cardboards from potential transport damage, achieving a level of care and preservation unmatched by conventional mechanisms.
1. Machine clutch:
1) Offering maximum operator safety, the machine's clutch boasts an intuitive electric control system, complete with an attentive alarm bell that continuously rings during operation.
2) The system is fortified with a dependable pneumatic interlocking device, ensuring seamless operation.
3) Featuring cutting-edge variable frequency motor technology, both the main motor and fan are enhanced by a variable frequency controller. This innovative approach not only promotes energy efficiency but also ensures smooth starts and includes a robust motor start protection device for ultimate reliability.
2. Front edge paper feeding system
1) Elevate your paper feeding process with our system's suction-assisted enhancement. The formidable fan, powered by a robust 7.5KW motor, offers adjustable air volume to accommodate diverse degrees of cardboard bending, guaranteeing seamless and efficient operation.
2) Experience the swift power of our system's paper lifting and dropping mechanisms, driven by advanced cylinder technology for optimal performance.
3) Enjoy the effortless convenience of one-button electric adjustment for the side, front, and rear baffles, ensuring precise and hassle-free operations.
4) The Taiwan super-resistant front edge paper feeding wheel stands as a testament to durability and wear-resistance, ensuring longevity and consistent performance.
5) Our versatile interval paper feeding device offers the flexibility of continuous or interval feeding, tailored to meet your specific operational needs.
6) Navigate with ease using our state-of-the-art seven-inch computer touch screen control. Effortlessly display production volume and counting alarms, enhancing operational efficiency.
3. Automatic zeroing device
1) Designed for precision, both the paper feeding and die-cutting units feature electric and automatic zeroing capabilities.
2) Tailored for general carton use, the automatic zeroing device allows for adjustments with just two trial prints, significantly reducing cardboard waste and ensuring optimal resource management.
4. Dust removal device
1) Our innovative brush dust removal device in the paper feeding part efficiently cleanses the printed surface of the cardboard, enhancing print quality to new heights.
2) Impressively versatile, the storage order is capable of accommodating up to 999 entries, guaranteeing precise and efficient automatic alignment.
3) Simplify your operations with the convenience of one-key alignment and tailored one-key slot size adjustments.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) Crafted with precision and unrivaled expertise, the outer diameter is a robust 395mm, while the plate's overall diameter of 405mm epitomizes excellence in accuracy and resilience.
2) Experience superior quality with the steel pipe's surface, showcasing an impeccable ground finish and an exquisite hard chrome plating. This craftsmanship ensures unyielding strength and lasting durability.
3) With masterful balance correction, our machine promises to deliver smooth, seamless operations that maximize efficiency and performance.
4) The inclusion of a sturdy ratchet-fixed plate rolling shaft guarantees unparalleled stability and reliability during every operation, setting new standards of excellence.
5) An ingeniously designed full plate hanging slot accommodates 9mm hanging plate strips with precision, offering remarkable versatility in its applications.
6) Our sophisticated system for loading and unloading printing plates is elevated by an electrically controlled foot switch, allowing effortless forward and reverse rotation, enhancing user convenience.
2. Printing roller:
1) Precisely measured at 159mm, the outer diameter of the printing roller is engineered to deliver exceptional performance and optimal results.
2) The steel pipe's surface remains pristine and robust, thanks to its polished ground finish and premium hard chrome plating, ensuring long-lasting integrity.
3) With expertly implemented balance correction, the roller operates smoothly, elevating efficiency to new heights.
4) The manually adjustable gap dial of the printing roller, with a range of 0-12mm, provides precision control for the most exacting requirements.
3. Upper and lower rollers for paper feeding:
1) With an outer diameter of 99mm, the upper roller is crafted from thick-walled steel pipe and paired with a quick-adjust paper guide wheel, ensuring seamless operation.
2) The lower roller, boasting a 156mm diameter, features robust thick-walled steel, meticulously finished with surface grinding and hard chrome plating for unparalleled durability.
3) Precision is key, hence our manual gap dial adjustment for the paper feeding roller, offering a 0-12mm fine-tuning range for impeccable paper management.
4. Steel anilox roller
1) Expertly crafted, the anilox roller has an outer diameter of φ213, with optional mesh numbers ranging from 180 to 260 for diverse applications, ensuring adaptability and performance.
2) Its steel tube exudes excellence with a ground surface featuring pressed mesh and fortified by hard chrome plating, ensuring optimum functionality.
3) Balance correction is meticulously applied to the anilox roller, guaranteeing smooth operation, consistent dot delivery, and uniform inking every time.
4) The anilox roller is innovatively equipped with a wedge overrunning clutch, facilitating even ink distribution while simplifying the cleaning process.
5) Our manual anilox gap dial adjustment empowers users to fine-tune operations effortlessly, enhancing control and precision.
5. Rubber roller:
1) The rubber roller impresses with an outer diameter of φ200mm, expertly designed for superior ink transfer and efficiency.
2) Engineered for durability, the steel pipe is clad in wear-resistant rubber, perfectly balanced for peak performance.
3) The roller excels in ink transfer efficiency due to its specialized grinding at the middle and high sections, ensuring optimal output.
4) With a hardness range of 60-65 degrees, the rubber roller is crafted for effective operation and sustained longevity.
5) Utilizing the renowned Yunmo motor, our rubber roller stands out for its silent operation, significantly reducing noise pollution.
6. Phase adjustment mechanism:
1) The phase adjustment mechanism features an advanced planetary gear business structure, ensuring reliable and smooth adjustments with precision.
2) It boasts a cutting-edge electric digital 360-degree adjustment, allowing for seamless printing phase modifications during operation or when stopped.
3) Precision is assured with the electric adjustment of lateral position, offering a range of ±10mm to meet exacting standards.
7. Ink circulation
1) Experience unparalleled efficiency with our pneumatic diaphragm pump, delivering a consistently stable ink supply meticulously engineered for easy, rapid operation, and maintenance.
2) Our state-of-the-art ink filter system rigorously screens impurities to uphold the highest standards of ink quality, ensuring vibrant and flawless prints every time.
8. Printing phase fixing device:
1) Boost your operational control and stability with our integrated electromagnetic clutch brake device, designed for precision and reliability.
2) The innovative brake mechanism halts machine operation when separated, expertly adjusting the phase while preserving the original gear position fixed point for unmatched accuracy.
9. Oil supply device:
1) Our mechanical oil pump ensures efficient circulation, delivering a constant and reliable oil supply to keep your operations running smoothly and effectively.
2) Experience the ultimate in seamless operations with our circulating oil supply system, providing consistent inking of gears and a perfectly balanced oil level across each group, ensuring flawless performance.
Three-die cutting section
1. Die roller (lower roller)
1) With an outer diameter of φ360mm, excluding the die, this component offers unrivaled precision and durability, enhancing your operational performance significantly.
2) Crafted from robust cast steel, its surface is expertly ground and hard chrome-plated for superior resilience and extended longevity, ensuring it stands the test of time.
3) Features a meticulously balanced adjustment for superior operational stability, providing a smoother, more reliable workflow and enhancing overall efficiency.
4) Designed with precision, the die fixing screw holes spaced at 50mm x 50mm ensure secure, stable die placement, enhancing accuracy and performance.
5) Compatible with a die height of 25.4mm, this roller caters to diverse operational needs, offering adaptability for various applications.
6) Accommodates die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, demonstrating versatile adaptability for different materials.
2. Rubber pad roller (upper roller)
1) The outer wall, engineered for optimal performance, boasts a diameter of φ388.9mm, providing exceptional results.
2) Constructed from durable cast steel, its ground surface and hard chrome plating ensure unparalleled long-lasting performance, even in demanding conditions.
3) With balanced adjustment enhancing operational stability, the process becomes smoother and more efficient, reducing downtime.
4) An electric adjustment system optimizes the gap with the die roller, boosting precision and efficiency in every operation.
5) Designed for durability and effectiveness, the pad's thickness of 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensures exceptional performance.
3. Transverse movement and repair device:
1) Enjoy advanced mechanical transverse of 40mm with a floating device and automatic die-cutting uniform scale. This compensates for line speed, ensuring even pad wear and significantly extending service life.
2) Our electric repair device enhances pad reuse rate, enabling 3-4 repairs, which substantially reduce costs and minimize waste.
3) The pneumatic automatic separation device for the die-cutting roller minimizes pad wear, leading to a significantly increased service life.
4. Plate-free fixture:
1) Experience rapid, interchangeable die-cutting with multifunctionality, eliminating conventional box templates and boosting efficiency.
2) Achieve the same high efficiency as thin knife slotting, resulting in substantial production cost savings.
3) Thirteen servo motors facilitate the electrical adjustment of pre-pressure, pressure lines, and plate-free knife ring size, allowing effortless one-key slotting size adjustment by simply inputting cardboard dimensions, offering unmatched simplicity and convenience.
4. Transmission gear:
1. Expertly constructed from 40Cr high-quality alloy steel, this component is tempered, ground, and nitrided, ensuring exceptional durability, strength, and performance.
2. With six-level precision, enjoy smooth operation and low noise. The hardness of HRC55-60 guarantees an extended life and low wear, maintaining consistent print color accuracy over time for exceptional results.
3. Discover the revolutionary keyless connection system of all transmission components, including shafts and gears, ingeniously designed with an expansion sleeve. This innovative approach eradicates connection gaps, making it perfect for enduring high-speed operations with substantial torque, promising unparalleled durability.
5. Advanced Oil Supply Device:
1) Our state-of-the-art mechanical oil pump guarantees an efficient oil supply cycle, significantly elevating machinery performance and ensuring optimal operation under demanding conditions.
2) Featuring a sophisticated circulation oil supply system, this device promises uniform gear oiling and consistent oil level maintenance across all groups, thereby strengthening machinery reliability and performance.
3) Employing a cutting-edge closed spray lubrication system, our machine assures premium lubrication quality, which ensures exceptional transmission precision and significantly prolongs machine lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}