Product Description
1. Paper feeding section:
Our state-of-the-art servo pressure-free extended paper feeding system is a marvel of engineering, doing away with outdated paper guide rubber rollers and embossing roller pressures. With the ingenuity of front edge vacuum technology, it seamlessly transfers cardboard to the printing roller. The meticulous alignment of the power input gear with the vacuum paper guide wheel's outer circle is a testament to precision. This cutting-edge design not only enhances the duration of auxiliary paper feeding but also simplifies adjustment processes, making it an indispensable asset in modern printing.
The paper feeding section dazzles with the acclaimed French Martin front edge paper feeding structure. Its unique tabletop tilting and lifting mechanism ensures flawless operation, lowering the risk of paper jams and cardboard harm. Perfectly tailored for single corrugated and curved cardboard, the Martin bellows-a snail-type suction blower-exudes powerful, concentrated suction, skillfully handling even the heaviest cardboard without skewing. The light-pressure bearing wheel frame design makes elevating and lowering the table a breeze, optimizing the bellows' efficacy in the pressure-free zone.
Our revolutionary pressure-free front edge paper feeding system stands out by eliminating risks associated with traditional paper guide methods. By preserving the cardboard's integrity and abolishing the paper guide roller, it opens up a world of flexibility for manufacturers, ensuring that all cardboards remain undamaged during transport and handling. This paradigm shift offers unprecedented protection and efficiency that competitors can only aspire to achieve.
1. Machine clutch:
1) An intuitive electric control system governs the machine's clutch, complete with a continuously ringing alarm bell to ensure operator safety at all times.
2) The robust pneumatic interlocking device adds an extra layer of safety and reliability.
3) Incorporating cutting-edge variable frequency motor technology, the main motor and fan deliver energy-efficient operations. The variable frequency controller ensures smooth starts and is fortified with a robust motor start protection device, elevating the machine's performance and reliability.
2. Front edge paper feeding system
1) With a powerful 7.5KW fan and adjustable air volume, the system enhances paper feeding with suction-assistance, tackling varying degrees of cardboard bending with finesse.
2) The system's swift and dynamic paper lifting and dropping mechanisms, powered by cylinders, ensure operation efficiency.
3) Effortless one-button electric adjustments for the side, front, and rear baffles, offering unmatched convenience and precision.
4) The Taiwan super-resistant front edge paper feeding wheel is celebrated for its exceptional durability and wear-resistance, setting a new standard in the industry.
5) The versatile interval paper feeding device enables both continuous and interval feeding to meet diverse operational needs.
6) Enjoy the sophistication of a seven-inch computer touch screen control, providing seamless production volume display and counting alarms.
3. Automatic zeroing device
1) Electric and automatic zeroing in the paper feeding and die-cutting units ensures remarkable precision and efficiency.
2) Specifically designed for general carton use, the automatic zeroing device dramatically reduces cardboard waste, requiring just two trial prints for adjustments.
4. Dust removal device
1) Our innovative brush dust removal device efficiently purges the printed surface of cardboard, ensuring unparalleled print quality.
2) The expansive storage order, accommodating up to 999 entries, guarantees precise and efficient automatic alignment, pushing productivity to new heights.
3) Revel in the convenience of one-key alignment and slot size adjustments, streamlining operations and enhancing accuracy.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The outer diameter of this impeccable design is 395mm, including an all-encompassing outer diameter of the plate at 405mm. Each measurement is precisely crafted to ensure both unmatched precision and exceptional durability.
2) The steel pipe surface is exquisitely finished with high-quality ground precision and a superior hard chrome plating. This guarantees not only remarkable strength but also an extended lifecycle, ensuring longevity beyond expectations.
3) Balance correction is expertly applied, facilitating an incredibly smooth and seamless operation. This maximizes overall efficiency, ensuring your processes are as streamlined as possible for optimal performance.
4) Featuring a robust ratchet-fixed plate rolling shaft, this component guarantees stability and reliability during use. It's engineered to withstand rigorous operations without compromising integrity.
5) A comprehensive full plate hanging plate slot is included, meticulously designed to accommodate 9mm hanging plate strips. This ensures versatility across a wide range of applications.
6) Advanced loading and unloading of printing plates are seamlessly managed with an electrically controlled foot switch. This allows for effortless forward and reverse rotation, enhancing operational ease and efficiency.
2. Printing roller:
1) Featuring an outer diameter finely measured at 159mm, this roller is crafted for optimal and consistent performance, meeting high operational standards.
2) The steel pipe surface is expertly maintained with a high-quality ground finish, complemented by hard chrome plating, ensuring both durability and a pristine appearance.
3) Expertly applied balance correction ensures not only smooth operation but also enhances the roller's efficiency, maintaining high performance levels.
4) The printing roller's gap dial is manually adjustable within a precise 0-12mm range, offering unparalleled control and customization to suit your exact needs.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with an outer diameter of 99mm, is constructed from thick-walled steel pipe. It includes a quick-adjust paper guide wheel, ensuring convenience and efficiency.
2) The lower roller boasts an outer diameter of 156mm, crafted with robust thick-walled steel. It features a surface finish of grinding and hard chrome plating, elevating its durability.
3) Manual gap dial adjustment for the paper feeding roller is available with a precise range of 0-12mm, ensuring finely-tuned and exact paper management.
4. Steel anilox roller
1) Crafted with impeccable precision, the outer diameter is φ213. The roller offers an optional mesh number of 180, 200, 220, 240, 260, for a variety of specialized applications.
2) The steel tube features a meticulously ground surface with pressed mesh, enhanced by hard chrome plating for top-tier performance and longevity.
3) Through expertly applied balance correction, the anilox roller ensures not only smooth operation but also delivers consistent and uniform inking across all applications.
4) The anilox roller is innovatively fitted with a wedge overrunning clutch. This ensures even ink distribution and allows for easy, efficient cleaning.
5) Features manual anilox gap dial adjustment, providing users with the ability to finely tune their operations with ease and precision, ensuring optimal outcomes.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is engineered for exceptional ink transfer, ensuring consistent quality and performance.
2) The steel pipe surface is enveloped meticulously in wear-resistant rubber, expertly balanced to enhance both durability and peak performance.
3) Specially ground in both the middle and high parts, this roller excels in ink transfer efficiency, guaranteeing optimal output every time.
4) Featuring rubber hardness ranging from 60-65 degrees, this roller is designed for effective operation and longevity, consistently performing at peak levels.
5) Utilizes the Yunmo motor, acclaimed for its remarkably silent operation, effectively reducing noise pollution and contributing to a serene work environment.
6. Phase adjustment mechanism:
1) Incorporates a sophisticated planetary gear business structure, offering reliability and smooth precision in phase adjustments, ensuring operations remain flawless.
2) Equipped with cutting-edge electric digital 360-degree adjustments for the printing phase, adjustable during both operation and pause, guaranteeing unmatched precision.
3) Provides electric adjustment of lateral position with an impressive range of ±10mm, ensuring precision and adaptability in every operation.
7. Ink circulation
1) Harness the power of innovation with our pneumatic diaphragm pump, which ensures a stable ink supply. Experience effortless, swift operation and maintenance, designed with your convenience in mind.
2) Our sophisticated ink filter system meticulously screens out impurities, guaranteeing that only the finest quality ink reaches your printing process, optimizing your output.
8. Printing phase fixing device:
1) Enhance your machine's performance with our integrated electromagnetic clutch brake device, engineered for impeccable operational control and stability.
2) Enjoy peace of mind with our advanced brake mechanism. It strategically restricts machine operation when necessary to adjust the phase, securely maintaining the original gear position fixed point for consistent results.
9. Oil supply device:
1) Our mechanical oil pump is a masterpiece of engineering, circulating oil with unmatched efficiency to ensure a steady, dependable oil supply that keeps your machinery running smoothly.
2) Revel in the seamless operation provided by our cutting-edge circulating oil supply system. It guarantees even inking of gears and sustains an impeccably balanced oil level across every group.
Three-die cutting section
1. Die roller (lower roller)
1) Crafted with precision, the outer diameter of φ360mm, excluding the die, ensures unmatched performance and durability, elevating your operational standards.
2) Engineered from resilient cast steel, its surface is meticulously ground and hard chrome plated to boost resilience and extend lifespan, ensuring durability.
3) Designed for excellence, our roller features balanced adjustment, enhancing operational stability for a flawless and reliable workflow.
4) Built with precision, the 50mm x 50mm spacing between die fixing screw holes ensures secure and stable die placement, meeting the highest standards of accuracy.
5) Our roller is compatible with a die height of 25.4mm, providing the flexibility to cater to diverse operational needs with ease.
6) With the versatility to accommodate die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, it adapts effortlessly to various demands.
2. Rubber pad roller (upper roller)
1) Designed with precision, the outer wall diameter of φ388.9mm is engineered for peak performance, ensuring your operations run smoothly.
2) Constructed from durable cast steel with ground surface and hard chrome plating, it promises long-lasting, reliable performance, keeping your operations seamless.
3) Our roller features balanced adjustment to enhance operational stability, ensuring smooth and efficient processes without compromise.
4) Equipped with an electric adjustment system for the gap with the die roller, it optimizes precision and enhances efficiency, bringing your operations to new heights.
5) Our meticulously designed pad, with an 8mm thickness, φ404.9mm outer diameter, and 250mm width, is crafted for durability and effectiveness in every task.
3. Transverse movement and repair device:
1) With mechanical transverse movement of 40mm and a floating device, coupled with automatic die-cutting uniform scale compensation for line speed, it guarantees even pad wear, greatly extending service life.
2) Our innovative electric repair device improves pad reuse rate, allowing for 3-4 repairs, which significantly reduces costs and minimizes waste.
3) The pneumatic automatic separation device for the die-cutting roller minimizes pad wear, substantially increasing its service life and ensuring consistent performance.
4. Plate-free fixture:
1) Discover the future with our fast, interchangeable die-cutting system, merging multifunctionality in one device and eliminating the need for templates in conventional boxes.
2) Achieve unparalleled efficiency akin to thin knife slotting, delivering significant production cost savings and operational excellence.
3) With thirteen servo motors, enjoy electrical adjustment of pre-pressure, pressure lines, and plate-free knife ring size. Simplify operations with effortless one-key slotting size adjustments by inputting cardboard dimensions, offering unparalleled simplicity and convenience.
4. Transmission gear:
1. Made from 40Cr high-quality alloy steel, tempered, ground, and nitrided, the transmission gear showcases exceptional durability and strength, crafted to meet the highest standards of performance.
2. Revel in the exceptional six-level precision that promises a seamless operation paired with whisper-quiet performance. The robust hardness of HRC55-60 assures an extended lifespan and minimal wear, while consistently delivering vibrant and accurate print colors over the years.
3. Experience the innovation of a keyless connection in all transmission elements, including the shaft and gear, facilitated by the advanced expansion sleeve. This design obliterates any connection gaps, making it perfect for enduring high-speed operations with substantial torque, ensuring durability and peak performance.
5. Ingenious Oil Supply Device:
1) Featuring a state-of-the-art mechanical oil pump, this system guarantees efficient oil supply cycling, significantly enhancing the overall performance of the machine and ensuring its optimal functionality.
2) The sophisticated circulation oil supply system assures uniform lubrication of gears, maintaining a balanced oil level across every group, which reinforces the machinery's reliability and operational stability.
3) Incorporating a closed spray lubrication system, this feature provides exceptional lubrication, ensuring unparalleled transmission accuracy and significantly extending the machine's operational life.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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