Product Description
1. Paper Feeding Section:
Experience the unparalleled sophistication of our servo pressure-free extended paper feeding front edge! Our cutting-edge design eliminates the need for traditional paper guide rubber rollers and embossing roller pressure feeding. With advanced front edge vacuum technology, our system seamlessly transfers cardboard directly to the printing roller. The power input gear is precisely aligned with the outer circle of the vacuum paper guide wheel, eliminating the hassle of pressure adjustments. This innovative methodology maximizes auxiliary paper feeding time and simplifies the adjustment process, setting a new benchmark for efficiency.
The paper feeding section is powered by the illustrious French Martin front edge paper feeding structure. Our unique tabletop tilting lifting mechanism ensures smooth and seamless paper feeding by tilting lower in the front and higher in the back as it lifts, reducing the chances of paper jams and cardboard damage. Perfectly optimized for single corrugated and curved cardboard, the Martin bellows with a snail-type suction blower provides powerful suction to handle even high-strength, heavier cardboard with ease. The ingenious light-pressure bearing wheel frame design simplifies elevation while minimizing the load, maximizing the bellows' performance and precision in the pressure-free section.
Our state-of-the-art pressure-free front edge paper feeding system redefines traditional methods, completely eliminating the risk of cardboard damage caused by paper guide rubber rollers. This system ensures the preservation of the cardboard's physical integrity, granting manufacturers unprecedented flexibility in paper selection. By abolishing the paper guide roller mechanism, we safeguard all types of cardboards from potential damage during transport, achieving unparalleled levels of protection and quality assurance.
1. Machine Clutch:
1) Featuring an intuitive electric control, the machine's clutch includes a perpetual alarm bell during operation, ensuring the utmost safety for the operator.
2) Engineered with a dependable pneumatic interlocking device for enhanced reliability.
3) Our main motor and fan incorporate cutting-edge variable frequency motor technology paired with a variable frequency controller, promoting superior energy efficiency, smooth initiation, and equipped with a robust motor start protection device for unmatched reliability.
2. Front Edge Paper Feeding System
1) Elevate your paper feeding process with our suction-assisted system. Featuring a powerful 7.5KW fan, the adjustable air volume accommodates varying cardboard bends, ensuring seamless and efficient operation.
2) Swift and robust, the system's paper lifting and dropping mechanisms are cylinder-driven, exemplifying efficiency.
3) Benefit from effortless one-button electric adjustments for side, front, and rear baffles, simplifying operations significantly.
4) The Taiwan super-resistant front edge paper feeding wheel is celebrated for its exceptional durability and wear-resistance, ensuring long-lasting performance.
5) Our versatile interval paper feeding device offers the flexibility of continuous or interval feeding to meet diverse requirements.
6) A state-of-the-art seven-inch computer touch screen control provides clear displays of production volume and counting alarms, enabling precise monitoring with utmost ease.
3. Automatic Zeroing Device
1) Both the paper feeding and die-cutting units are equipped with electric and automatic zeroing for impeccable precision.
2) Designed with general carton use in mind, the automatic zeroing device enables adjustments with just two trial prints, significantly minimizing cardboard waste.
4. Dust Removal Device
1) Our innovative brush dust removal system in the paper feeding area efficiently cleanses the printed surface of the cardboard, significantly enhancing print quality.
2) The impressive storage order capacity can accommodate up to 999 entries, ensuring precise and efficient automatic alignment.
3) Enjoy the convenience of one-key alignment and one-key slot size adjustments, offering unparalleled ease of use.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Crafted with meticulous precision, the outer diameter measures 395mm, inclusive of a comprehensive 405mm plate diameter, ensuring unmatched accuracy and durability.
2) The steel pipe's surface is a testament to excellence, presenting a high-quality ground finish coupled with superior hard chrome plating. This meticulous attention to detail ensures not only strength but also unparalleled longevity, giving you a product that truly stands the test of time.
3) Expertly crafted balance correction is seamlessly implemented, facilitating smooth and unobstructed operation. This meticulous design maximizes efficiency, allowing for an uninterrupted workflow and enhancing operational performance.
4) Built with a robust ratchet-fixed plate rolling shaft, this component stands as a pillar of stability and reliability. Its solid construction guarantees steadfast operation and unwavering performance during use.
5) The full plate hanging slot is designed with precision, accommodating 9mm hanging plate strips effortlessly. This feature provides versatility and adaptability, enhancing your printing capabilities.
6) The advanced loading and unloading of printing plates are effortlessly controlled by an electrically managed foot switch. This allows for seamless forward and reverse rotation, making operations smoother and more efficient.
2. Printing roller:
1) The outer diameter is meticulously crafted at 159mm, perfectly engineered for optimal performance, ensuring your printing operations are executed with precision and excellence.
2) The steel pipe's surface integrity is preserved through a high-quality ground finish, complemented by hard chrome plating. This combination offers durability and a premium aesthetic, enhancing the overall performance.
3) Balance correction is a key feature, ensuring smooth operation and significantly boosting the roller's efficiency. It guarantees your printing process is as seamless and productive as possible.
4) The printing roller gap dial offers manual adjustability within a 0-12mm range. This precise control enhances the accuracy and versatility of your printing tasks, catering to varied requirements.
3. Upper and lower rollers for paper feeding:
1) The upper roller boasts an outer diameter of 99mm, constructed from thick-walled steel pipe. It features a quick-adjust paper guide wheel, providing convenience and swift adjustments for operational ease.
2) The lower roller impresses with an outer diameter of 156mm, made from robust thick-walled steel. It is finished with surface grinding and hard chrome plating, ensuring enhanced durability and lasting performance.
3) Manual gap dial adjustment for the paper feeding roller allows a precise range of 0-12mm, ensuring meticulous paper management and contributing to superior quality results.
4. Steel anilox roller
1) Crafted with precision, the outer diameter is φ213, offering an adaptable mesh number ranging from 180 to 260. This flexibility caters to varied applications, meeting diverse printing needs with excellence.
2) The steel tube shines with a ground surface, featuring pressed mesh enhanced by hard chrome plating. This design ensures optimal performance and is a hallmark of quality engineering.
3) Balance correction plays a pivotal role in the anilox roller, ensuring smooth operation while delivering consistent dots and uniform inking, enhancing print clarity and quality.
4) The anilox roller is innovatively designed with a wedge overrunning clutch, which guarantees even ink distribution and simplifies cleaning, thus optimizing maintenance and efficiency.
5) Manual anilox gap dial adjustment is a notable feature, allowing users to fine-tune operations effortlessly, ensuring precision and adaptability to various printing demands.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is engineered for superior ink transfer, ensuring efficient and high-quality printing outcomes.
2) The surface of the steel pipe is coated in wear-resistant rubber, meticulously balanced for enhanced durability and impeccable performance, making it a reliable component.
3) Specially ground in the middle and high parts, this meticulous preparation allows the rubber roller to excel in ink transfer efficiency, delivering optimal print output consistently.
4) The rubber's hardness, ranging from 60-65 degrees, is a key attribute contributing to its effective operation and extended longevity, ensuring sustained performance.
5) Powered by the Yunmo motor, renowned for its silent operation, it significantly reduces noise pollution, providing a quieter and more pleasant working environment.
6. Phase adjustment mechanism:
1) This mechanism incorporates a sophisticated planetary gear business structure, designed for reliable and smooth phase adjustments. It delivers precision and control, enhancing operational efficiency.
2) Equipped with a cutting-edge electric digital 360-degree adjustment feature, this allows for dynamic adjustments of the printing phase during both operation and stopping, offering unmatched flexibility.
3) Electric adjustment of lateral position with a distance range of ±10mm ensures precision, catering to diverse printing requirements and enhancing the accuracy of your operations.
7. Ink circulation
1) The pneumatic diaphragm pump guarantees a stable ink supply, designed for easy operation and swift maintenance. This feature ensures uninterrupted workflow and high-quality printing with minimal effort.
2) Our state-of-the-art ink filter is meticulously designed to effectively screen out impurities, ensuring that your ink quality is maintained at its optimal level.
8. Printing phase fixing device:
1) Experience enhanced operational control and unmatched stability with our integrated electromagnetic clutch brake device.
2) The advanced brake mechanism restricts machine operation when separated, allowing for precise phase adjustments while maintaining the original gear position fixed point.
9. Oil supply device:
1) Our mechanical oil pump ensures efficient oil circulation, providing a consistent and reliable supply to maintain machine efficiency.
2) Enjoy seamless machine performance with our circulating oil supply system, designed to ensure even inking of gears and maintain a perfectly balanced oil level across all groups.
Three-die cutting section
1. Die roller (lower roller)
1) With an outer diameter of φ360mm, excluding the die, this component offers precision and lasting durability.
2) Crafted from robust cast steel, the meticulously ground surface is plated with hard chrome for superior resilience and longevity.
3) Features balanced adjustment for superior stability, providing a smoother and more reliable workflow.
4) Precisely designed, the spacing between die fixing screw holes is 50mm x 50mm, ensuring secure and stable die placement.
5) Compatible with a die height of 25.4mm, it caters to diverse operational needs.
6) Accommodates die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, showcasing versatile adaptability.
2. Rubber pad roller (upper roller)
1) The outer wall boasts a diameter of φ388.9mm, engineered for peak performance.
2) Crafted from durable cast steel with a ground surface and hard chrome plating, ensuring long-lasting performance.
3) Balanced adjustment enhances operational stability, facilitating smooth and efficient processes.
4) Features an electric adjustment system for gap optimization with the die roller, maximizing precision and efficiency.
5) With a pad thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, it is designed for durability and effectiveness.
3. Transverse movement and repair device:
1) A mechanical transverse of 40mm with a floating device; the automatic die-cutting uniform scale compensates for line speed to ensure even pad wear, extending service life.
2) An electric repair device enhances the pad reuse rate, allowing for 3-4 repairs, significantly reducing costs and waste.
3) The pneumatic automatic separation device for the die-cutting roller minimizes pad wear, substantially increasing service life.
4. Plate-free fixture:
1) Enjoy rapid, interchangeable die-cutting with multifunctionality in one, removing the need for conventional box templates.
2) It delivers the same efficiency as thin knife slotting, leading to substantial production cost savings.
3) With thirteen servo motors, achieve electrical adjustment of pre-pressure, pressure lines, and plate-free knife ring size. Effortlessly adjust slotting size with one key by inputting cardboard dimensions for simplicity and convenience.
4. Transmission gear:
1. Constructed from 40Cr high-quality alloy steel, tempered, ground, and nitrided for exceptional durability and strength.
2. With six-level precision, enjoy smooth operation and low noise. The hardness rating of HRC55-60 provides long life and low wear, maintaining consistent print color accuracy over time.
3. Seamlessly integrated, the keyless connection of all transmission components, including shafts and gears, with the advanced expansion sleeve design, effectively eradicates any connection gaps. This innovation is perfectly engineered for sustained high-speed operation with substantial torque input, ensuring unmatched performance and durability over time.
5. Advanced Oil Supply Device:
1) Featuring a state-of-the-art mechanical oil pump, this system provides a robust and efficient oil supply cycle. It is meticulously designed to maximize the performance of the machinery, ensuring each component receives optimal lubrication.
2) The circulation oil supply system is expertly crafted to deliver uniform oil distribution across gears while maintaining balanced oil levels in each group. This precision engineering significantly enhances the machinery's reliability and operational stability.
3) The system incorporates a closed spray lubrication mechanism, offering exceptional lubrication that ensures superior transmission accuracy. This innovative approach not only enhances operational smoothness but also significantly extends the lifespan of the machine, making it an indispensable asset in any production setting.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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