Product Description
1. Paper feeding section:
Experience the pinnacle of innovation with our advanced servo pressure-free extended paper feeding front edge. Ingeniously crafted to revolutionize traditional methods, it eliminates the need for cumbersome paper guide rubber rollers and embossing roller pressure feeding. Our streamlined transfer mechanism utilizes cutting-edge front edge vacuum technology, seamlessly conveying cardboard directly to the printing roller. The power input gear is meticulously aligned with the outer circle of the vacuum paper guide wheel. This pioneering technology eradicates the hassle of adjusting paper guide pressure, significantly extending auxiliary paper feeding time to its utmost capacity, while simplifying the adjustment process, ensuring efficiency and ease.
Elevate your production with the esteemed French Martin front edge paper feeding structure, designed with a unique table top tilting lifting mechanism that guarantees flawless paper feeding. Ingeniously engineered, as the table top ascends, it adopts a clever tilt, lowered in the front and elevated at the rear, drastically reducing paper jams and protecting cardboard from damage. This ergonomic design is perfect for single corrugated and curved cardboard. The Martin bellows, a snail-type suction blower, offers potent and targeted suction, adeptly handling high-strength and heavier cardboard with precision, preventing skewing during feeding. The innovative light-pressure bearing wheel frame design effortlessly elevates and lowers the paper feeding table, cutting down on load, and amplifies the bellows' efficiency in the pressure-free section.
Our state-of-the-art pressure-free front edge paper feeding system outshines traditional methods by eliminating the risk of cardboard damage caused by paper guide rubber rollers. This ensures the preservation of the cardboard's structural integrity, providing manufacturers with unparalleled flexibility in paper selection. By eliminating the paper guide roller mechanism, we safeguard all cardboards from potential transport damage, achieving unparalleled protection that other systems cannot match.
1. Machine clutch:
1) Featuring an intuitive electric control, the machine's clutch is equipped with a continuous alarm bell during operation, providing paramount safety for the operator.
2) Equipped with a dependable pneumatic interlocking device, ensuring high reliability.
3) The cutting-edge main motor and fan incorporate state-of-the-art variable frequency motor technology, complemented by a variable frequency controller. This combination promotes outstanding energy efficiency, smooth starts, and includes a robust motor start protection device, ensuring longevity and performance.
2. Front edge paper feeding system
1) The front edge paper feeding system is augmented with suction-assistance, with a mighty 7.5KW fan featuring adjustable air volume to accommodate various degrees of cardboard bending, ensuring smooth and efficient operation.
2) The system's swift and potent paper lifting and dropping mechanisms are cylinder-driven, providing rapid response and reliability.
3) Enjoy effortless, one-button electric adjustments for the side, front, and rear baffles, enhancing user convenience.
4) The Taiwan super-resistant front edge paper feeding wheel is acclaimed for its exceptional durability and wear-resistance, standing the test of time.
5) A versatile interval paper feeding device is available, allowing for either continuous or interval feeding, tailored to meet specific requirements.
6) A state-of-the-art seven-inch computer touch screen provides effortless control, displaying production volume and counting alarms, ensuring user-friendly operation.
3. Automatic zeroing device
1) Both the paper feeding and die-cutting units are equipped with electric and automatic zeroing, ensuring precision and accuracy.
2) Tailored for general carton use, the automatic zeroing device allows adjustment with just two trial prints, significantly minimizing cardboard waste and enhancing sustainability.
4. Dust removal device
1) Featuring an innovative brush dust removal device located in the paper feeding part, it efficiently cleans the printed surface of the cardboard, raising print quality to new heights.
2) Impressively, the storage order can accommodate up to 999 entries, facilitating precise and efficient automatic alignment, maximizing productivity.
3) Enjoy the ultimate convenience of one-key alignment and one-key slot size adjustments, streamlining operations.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) Engineered for excellence, the outer diameter of 395mm is meticulously crafted with a comprehensive plate outer diameter of 405mm, ensuring unwavering precision and unparalleled durability.
2) The steel pipe's surface is a testament to superior craftsmanship, featuring a high-quality ground finish coupled with robust hard chrome plating, promising unrivaled strength and lasting longevity.
3) With expertly implemented balance correction, the machine operates seamlessly and smoothly, optimizing efficiency and ensuring peak performance.
4) Designed for stability and reliability, the robust ratchet-fixed plate rolling shaft stands as a hallmark of dependable use.
5) Versatility at its best, the full plate hanging slot precisely accommodates 9mm hanging plate strips, catering to diverse needs.
6) Experience effortless operation with advanced electrically controlled foot switch, managing the loading and unloading of printing plates with smooth forward and reverse rotation.
2. Printing roller:
1) Optimized for performance, the outer diameter is finely measured at 159mm, engineered to deliver exceptional results.
2) The surface integrity of the steel pipe is second to none, boasting a high-quality ground finish and hard chrome plating that stand the test of time.
3) The roller's efficiency is enhanced through precise balance correction, ensuring smooth, flawless operation.
4) Enjoy precise control with the manually adjustable gap dial of the printing roller, offering a 0-12mm range for perfect customization.
3. Upper and lower rollers for paper feeding:
1) Constructed from thick-walled steel pipe, the upper roller's outer diameter is 99mm, featuring a quick-adjust paper guide wheel for unmatched convenience.
2) The lower roller redefines durability with an outer diameter of 156mm, made of robust thick-walled steel, enhanced by surface grinding and hard chrome plating.
3) Achieve fine-tuned paper management with manual gap dial adjustment for the paper feeding roller, offering a precise 0-12mm range.
4. Steel anilox roller
1) Precision-crafted with an outer diameter of φ213, offering an optional mesh number (180, 200, 220, 240, 260), catering to a variety of applications.
2) For optimal performance, the steel tube features a ground surface with pressed mesh, further enhanced by hard chrome plating.
3) Experience consistent dots and uniform inking with the anilox roller's balance correction, ensuring smooth operation.
4) Innovatively equipped with a wedge overrunning clutch, the anilox roller promises even ink distribution and effortless cleaning.
5) Effortlessly fine-tune operations with manual anilox gap dial adjustment, providing users with precision and ease.
5. Rubber roller:
1) The rubber roller boasts an outer diameter of φ200mm, a masterstroke in engineering for effective ink transfer.
2) Featuring a wear-resistant rubber coating over the steel pipe, this roller promises enhanced durability and top-notch performance.
3) Specially ground in the middle and high parts, the rubber roller delivers exceptional ink transfer efficiency, ensuring optimal output.
4) With a hardness range of 60-65 degrees, the rubber contributes to effective operation and enduring longevity.
5) Utilizing the renowned Yunmo motor for silent operation, it dramatically reduces noise pollution for a quieter workspace.
6. Phase adjustment mechanism:
1) Incorporating a sophisticated planetary gear business structure, it offers reliable and smooth phase adjustments with precision.
2) Offers unparalleled innovation with cutting-edge electric digital 360-degree adjustment for the printing phase, functional during both operation and stopping.
3) Ensures precision with electric adjustment of lateral position, featuring a flexible range of ±10mm.
7. Ink circulation
1) The pneumatic diaphragm pump offers an incredibly stable ink supply, designed to facilitate effortless operation and maintenance, ensuring your printing process is both efficient and hassle-free.
2) Our advanced ink filter meticulously screens out impurities, consistently maintaining optimal ink quality for pristine print outcomes.
8. Printing phase fixing device:
1) Equipped with an electromagnetic clutch brake device, it enhances operational control and stability, providing seamless functionality for superior performance.
2) The brake mechanism skillfully restricts machine operation during phase adjustments, preserving the original gear position fixed point, ensuring uninterrupted precision.
9. Oil supply device:
1) Our mechanical oil pump circulates oil with remarkable efficiency, ensuring a steady and reliable supply for consistent machine lubrication.
2) Enjoy the luxury of seamless operation with our state-of-the-art circulating oil supply system. It guarantees even inking of gears while maintaining a perfectly balanced oil level across each operational group.
Three-die cutting section
1. Die roller (lower roller)
1) With an outer diameter of φ360mm, excluding the die, this component provides exceptional precision and durability for outstanding performance.
2) Constructed from robust cast steel, the surface is expertly ground and plated with hard chrome to enhance its resilience and longevity.
3) Features balanced adjustment to deliver superior operational stability, ensuring a smoother and more reliable workflow.
4) Meticulously designed, the spacing between die fixing screw holes is 50mm x 50mm, ensuring secure and stable die placement.
5) Compatible with a die height of 25.4mm, this roller caters to diverse operational needs with versatility.
6) Capable of accommodating die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, demonstrating exceptional adaptability for varied applications.
2. Rubber pad roller (upper roller)
1) The outer wall boasts a diameter of φ388.9mm, engineered to deliver optimal performance with precision.
2) Crafted from durable cast steel with a meticulously ground surface and hard chrome plating, it ensures long-lasting performance and reliability.
3) Balanced adjustment enhances operational stability, ensuring that processes are smooth and efficient.
4) Features an electric adjustment system for the gap with the die roller, optimizing both precision and efficiency for top-tier results.
5) Pad thickness is 8mm, with an outer diameter of φ404.9mm and a width of 250mm, designed to offer durability and effectiveness in every operation.
3. Transverse movement and repair device:
1) Featuring a 40mm mechanical transverse with a floating device; the automatic die-cutting uniform scale compensates for line speed, ensuring even pad wear and extending the service life significantly.
2) The electric repair device enhances the pad reuse rate, allowing for 3-4 repairs, effectively reducing costs and minimizing waste.
3) The pneumatic automatic separation device for the die-cutting roller minimizes pad wear, dramatically increasing the service life of your equipment.
4. Plate-free fixture:
1) Experience rapid, interchangeable die-cutting with our multifunctional system, eliminating the need for traditional templates in conventional boxes.
2) Achieve the efficiency of thin knife slotting, leading to significant production cost savings and enhanced output.
3) With thirteen servo motors, easily adjust pre-pressure, pressure lines, and plate-free knife ring size. Enjoy effortless, one-key slotting size adjustments by simply inputting cardboard dimensions, offering unmatched simplicity and convenience.
4. Transmission gear:
1. Constructed from premium 40Cr alloy steel, tempered, ground, and nitrided for exceptional durability and strength, making it a cornerstone of reliability in your operations.
2. Immerse yourself in seamless precision with our six-level operational accuracy, ensuring whisper-quiet operation. The robust hardness of HRC55-60 extends the machine's longevity and minimizes wear, preserving the vibrant consistency of print color accuracy throughout its lifespan.
3. Experience the innovation of a keyless connection across all transmission components, including shafts and gears, featuring an advanced expansion sleeve. This design eliminates gaps in connections, making it ideal for enduring high-speed operations subject to large torque demands.
5. Cutting-edge Oil Supply Device:
1) Our state-of-the-art mechanical oil pump guarantees efficient and continuous oil supply cycling, elevating the performance of your machinery to new heights.
2) The system boasts a sophisticated circulation oil supply mechanism that uniformly oils gears and meticulously maintains balanced oil levels across all groups, enhancing the dependability and durability of your equipment.
3) Featuring an advanced closed spray lubrication system, this machine provides unmatched lubrication quality, ensuring superior transmission accuracy while significantly extending the operational life of the machinery.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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