| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The remarkable 5+1 High-Definition Water-Based Ink Printing Machinery represents cutting-edge technology in packaging printing. This advanced system beautifully integrates multi-color high-precision printing, eco-friendly and energy-efficient solutions, and sophisticated intelligent control. Designed for excellence, it serves industries such as cartons, paper boxes, and flexible packaging. Central to its powerful design are five independent printing units paired with one multifunctional efficiency unit, which can include glazing, die-cutting, or a spot color unit. This configuration enables seamless one-time molding and surface treatment of intricate graphics, dramatically boosting both production efficiency and printing quality. Explore its brilliance through core technology insights, application scenarios, and performance parameters detailed below:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Each module is equipped with advanced FLEXO flexographic technology, ideal for water-based inks that adhere to EU REACH standards. With VOC emissions below 100ppm, it's perfect for sensitive packaging like food and medicine.
Micron-Level Color Registration Accuracy: Harnessing the power of servo motor drive and 360° electric phase fine-tuning, color registration reaches an impressive ±0.5mm accuracy on flat cardboards. Minimum text size is refined to 1.5mm with dot reproduction precision at ±0.1mm.
Quick Plate Change Design: Ingeniously designed with pneumatic locking and a track sliding structure, the plate change takes under 10 minutes, and the anilox roller can be replaced without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, it performs partial or overall glazing, enhancing surface gloss and wear resistance while drying at an impressive speed of 30 meters/minute.
Die-Cutting/Slotting Function: Select models come with a linked die-cutting unit to facilitate creasing, slotting, and die-cutting of corrugated cardboard, greatly minimizing reliance on subsequent processes.
Spot Color Printing Expansion: The sixth unit offers customizable options for spot color channels, tailored to handle special inks like metallic and fluorescent colors for unique printing needs.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC and a 10.4-inch color touch screen, it supports parameter presets, fault diagnostics, and production data analytics including output and energy consumption.
Remote Monitoring (Optional): With the Industrial Internet of Things (IIoT) module, you gain remote monitoring capabilities, early warning notifications, and OTA firmware upgrades, all helping to slash operation and maintenance costs.
Tension Closed-Loop Control: Features a tension sensor and servo motor linkage, offering real-time paper tape tension adjustments to eliminate printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The integrated hot air drying module, adjustable from 50-120ºC, works in tandem with infrared radiation auxiliary drying, achieving 30 meters/minute drying speeds across diverse materials like film and paper.
Ink Zero Waste System: When halted, the rubber wheel idles automatically, and ink is supplied by a pneumatic diaphragm pump with an independent motor, enabling rapid ink color changes in under five minutes, plus recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization) Tailored for three-, five-, and seven-layer corrugated cardboard and wide-width film processing.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil Supports a diverse range of packaging substrates.
Experience unmatched precision and efficiency with our Five Plus One High Definition Ink Printer. Achieve mechanical speeds ranging from 10 to 70 meters per minute, effortlessly controlled with stepless speed regulation. Revel in the accuracy of low-speed debugging and the unyielding efficiency of high-speed production.
Indulge in the exceptional color registration accuracy of ±0.5-0.8mm, a testament to industry-leading standards. This technology caters to the demanding requirements of fine pattern printing, ensuring every detail is captured with perfection.
Our energy-efficient design, requiring a power supply of 380V/50Hz and boasting a total power of 25-40kW, allows the printer to save 15% more power compared to traditional equipment, making it an environmentally conscious choice.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our printer's modular design facilitates easy workshop integration and maintenance, optimizing your operational layout seamlessly.
3. Application areas and typical scenarios
Explore diverse application areas, from packaging printing to innovative labeling and beyond.
Our printer excels in carton and paper box printing, enabling exquisite multi-color graphics and glazing in a single pass. Perfectly suited for e-commerce logistics boxes, personalized gift boxes, and more.
Perfect your soft packaging needs with high-precision printing on film materials, ideal for food bags and daily chemical packaging. Meet your customers' expectations with unparalleled quality and clarity.
Labels and logos
Achieve impeccable color accuracy for industrial labels, featuring two-color overprinting for batch numbers and QR codes, complying effortlessly with GMP certification requirements.
Enhance your product's security with our anti-counterfeiting labels. By combining spot color printing with local glazing, you significantly elevate the anti-counterfeiting measures.
Special material processing
Our printer specializes in high-precision printing on aluminum foil and composite materials, making it an ideal choice for pharmaceutical foil packaging and electronic component shielding needs.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Enjoy the convenience of modular wearing parts, including anilox rollers and rubber rollers, which feature standardized interfaces for effortless replacement. Key components like chains and gears boast an impressive life expectancy of over 8,000 hours.
Stay safeguarded with a fully enclosed protective cover, equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all adhering to CE safety standards.
Data management
Empower your production with comprehensive data management. Generate real-time reports detailing printing speed, ink usage, downtime, and more, facilitating insightful production efficiency analysis.
Seamlessly integrate with your enterprise ERP system using the CIP4 data interface, enabling effortless transmission of orders and process parameters.
V. After-sales service and certification
Benefit from comprehensive after-sales service, featuring a 1-year full machine warranty (extended to 2 years for core components) and round-the-clock remote diagnostics. Domestic customers enjoy engineer on-site service within 48 hours.
Rest assured with our environmental certification: our water-based ink meets EU REACH certification standards, and our equipment aligns with the ISO 14001 environmental management system.
Our commitment to quality is demonstrated by CE certification, with key components such as motors and sensors sourced from reputable imported brands.
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