Product Description
1. Paper feeding section:
Experience the future of paper feeding with our cutting-edge servo pressure-free extended paper feeding front edge system. Ingeniously designed to eliminate the need for cumbersome paper guide rubber rollers and embossing rollers, this system seamlessly transfers cardboard directly to the printing roller. Harnessing the power of front edge vacuum technology, it synchronizes with the outer circle of the vacuum paper guide wheel. With this innovation, you enjoy the longest auxiliary paper feeding time, coupled with effortless paper feeding time adjustment operations, ensuring smooth and efficient workflow.
Our paper feeding section incorporates the renowned French Martin front edge paper feeding structure, featuring a tabletop tilting and lifting mechanism for optimal paper feeding. By intelligently lowering the front and elevating the back during the lifting process, it dramatically minimizes paper jams and cardboard damage at the front end, making it ideal for single and curved corrugated cardboard. Enhanced by a snail-type suction blower, the Martin bellows concentrates airflow, delivering superior suction force on high-strength and heavier cardboards, guaranteeing precise alignment during feeding. Furthermore, the light-pressure bearing wheel frame design significantly reduces weight load during high stacking, ensuring a qualitative speed boost in the pressure-free section.
Say goodbye to cardboard damage with our revolutionary pressure-free front edge paper feeding system. Eliminating the need for paper guide rubber rollers, it ensures virtually flawless preservation of cardboard's physical attributes, offering unparalleled choice for carton manufacturers. By omitting the roller conveying mechanism, all cardboards remain impeccably protected during transit, achieving what other front edge systems cannot.
1. Machine clutch:
1) Safety is paramount with our electric control machine clutch, as the alarm bell persistently rings during operation to safeguard the operator.
2) Pneumatic interlocking device
3) Embrace energy efficiency with our main motor and fan, featuring variable frequency technology for smooth starts and a motor start protection device, ensuring sustainable and reliable performance.
2. Front edge paper feeding system
1) Our suction-assisted paper feeding system, powered by a robust 7.5KW fan, offers adjustable air volume tailored to the cardboard's bending degree, ensuring a flawlessly smooth feed.
2) Swift and powerful, the cylinder-driven system manages paper lifting and dropping with precision.
3) Effortless electric adjustments for the side, front, and rear baffles with a single button press.
4) Equipped with a Taiwan super-resistant front edge paper feeding wheel, our system boasts unrivaled durability and wear resistance.
5) Customize your paper feeding with our interval device, offering seamless transition between continuous and interval feeding based on your needs.
6) Control and monitor production with ease using our intuitive seven-inch computer touch screen, displaying production volume and counting alarms.
3. Automatic zeroing device
1), Achieve precision with electric and automatic zeroing in the paper feeding and die-cutting units.
2), For general cartons, our automatic zeroing device allows for rapid adjustments within two trial prints, minimizing cardboard waste.
4. Dust removal device
1) Enhance your printing quality with our brush dust removal device, effectively clearing significant impurities from the cardboard's printed surface.
2) Store up to 999 orders with unmatched accuracy and efficiency in automatic alignment.
3) Simplify operations with one-key alignment and effortless slot size adjustments.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) Revel in the precision of our design, as the outer diameter stands at a robust 395mm, with the inclusion of the plate bringing it to 405mm. This attention to detail ensures the perfect fit and function.
2) Experience the pinnacle of durability with our steel pipe's surface, expertly ground and finished with a hard chrome plating, enhancing longevity and performance.
3) Our meticulous balance correction guarantees whisper-smooth operation, elevating your printing experience to new heights of seamless precision.
4) Enjoy the robust reliability of our ratchet fixed plate rolling shaft, engineered for dependable and consistent performance in every use.
5) Designed for versatility, our full plate hanging plate slot accommodates 9mm hanging plate strips, delivering flexibility without compromising stability.
6) Simplify your workflow with our electrically controlled foot switch for the effortless loading and unloading of printing plates, allowing for forward and reverse rotation with ease.
2. Printing roller:
1) The printing roller is crafted with precision, featuring an outer diameter of 159mm, ensuring ideal compatibility and performance.
2) The surface is ground to perfection and finished with hard chrome plating, enhancing its resilience and ensuring long-lasting utility.
3) Our balance correction technique ensures that your operations are smooth and uninterrupted, providing reliability that you can count on.
4) Achieve precise control with the manual adjustment of the printing roller's gap dial, offering a range of 0-12mm for tailored customization.
3. Upper and lower rollers for paper feeding:
1) The upper roller is ingeniously designed with a 99mm outer diameter, crafted from thick-walled steel pipe, and features a quick-adjustment paper guide wheel for optimal paper handling.
2) The lower roller boasts an outer diameter of 156mm, made of robust thick-walled steel pipe, with a surface that is meticulously ground and hard chrome plated for enduring quality.
3) With manual adjustment of the gap dial, the paper feeding roller offers a range of 0-12mm, allowing for precise control and consistency in feeding.
4. Steel anilox roller
1) Our steel anilox roller features a commanding outer diameter of φ213, with a choice of mesh numbers ranging from 180 to 260, allowing for customizable ink application precision.
2) The surface of the steel tube is finely ground, the mesh expertly pressed, and finished with hard chrome plating, ensuring exceptional durability and performance.
3) Balance correction ensures your operations are smooth and uniform, with consistent dots and even ink distribution, elevating the quality of your prints.
4) Equipped with a wedge overrunning clutch, the anilox roller evenly distributes ink and facilitates easy cleaning, enhancing operational efficiency.
5) Customize your printing with the manual adjustment of the anilox gap dial, ensuring precise and tailored results.
5. Rubber roller:
1) Our rubber roller is meticulously designed with an outer diameter of φ200mm, providing the perfect balance for ink transfer.
2) The steel pipe is enveloped in wear-resistant rubber, balanced for optimal performance and longevity.
3) Specially ground in the middle and high sections, the rubber roller is engineered to deliver superior ink transfer efficiency, ensuring high-quality output.
4) With a rubber hardness of 60-65 degrees, it achieves the ideal blend of flexibility and durability for consistent performance.
5) Our Yunmo motor is designed to operate silently, enhancing the working environment while maintaining high efficiency.
6. Phase adjustment mechanism:
1) The planetary gear business structure is innovatively designed to offer reliable and precise phase adjustments.
2) Experience the convenience of 360-degree electric digital printing phase adjustment, operable during both active and inactive states for maximum flexibility.
3) Electric lateral position adjustment provides a range of ±10mm, allowing for precise positioning and improved printing accuracy.
7. Ink circulation
1) The pneumatic diaphragm pump ensures stable ink supply and easy, efficient operation and maintenance, streamlining your workflow.
2) Our ink filter is designed to effectively remove impurities, maintaining the purity of your ink supply and enhancing print quality.
8. Printing phase fixing device:
1) The electromagnetic clutch brake device offers reliable phase fixing, ensuring consistent printing results.
2) When adjusting the phase, the brake mechanism securely limits machine operation, maintaining fixed gear positions for optimal alignment.
9. Oil supply device:
1) Our mechanical oil pump ensures consistent oil supply circulation, maintaining optimal lubrication for machine components.
2) Circulating oil supply guarantees even inking of gears and balanced oil levels across all groups, ensuring smooth and efficient operation.
Introducing the Three-Die Cutting Section: A marvel of precision engineering.
1. Die Roller (Lower Roller): The foundation of impeccable die-cutting.
1) Crafted with an outer diameter of φ360mm (excluding die), this component exemplifies robust design.
2) Expertly constructed from cast steel, its surface is meticulously ground and finished with a hard chrome plating for enhanced durability.
3) Features a balanced adjustment mechanism, ensuring stability and operational tranquility.
4) Designed for precision, with die fixing screw holes spaced at 50mm*50mm.
5) Supports an applicable die height of 25.4mm, catering to diverse operational needs.
6) Die cutting thickness specifications: 16mm for three-layer board, 13mm-15mm for five-layer board, ensuring flexibility and adaptability.
2. Rubber Pad Roller (Upper Roller): Essential for seamless operations.
1) Features a sturdy outer wall with a diameter of φ388.9mm, providing resilience and strength.
2) Constructed from premium cast steel, with a surface that is hardened with chrome plating, ensuring longevity.
3) Incorporates balanced adjustment for enhanced stability during operation.
4) Allows electric gap adjustment with the die roller for precision control.
5) Boasts a pad thickness of 8mm, with an outer diameter of φ404.9mm and a width of 250mm, designed for optimal performance.
3. Transverse Movement and Repair Device: Elevate efficiency and lifespan.
1) The mechanical transverse movement of 40mm, combined with a floating device, ensures uniform die-cutting scale compensation for line speed, promoting even wear of the die-cutting pad and extending its service life.
2) The repair system utilizes an electric device to enhance pad reuse, allowing for 3-4 repair cycles.
3) Equipped with a pneumatic automatic separation device for the die-cutting roller, which significantly reduces pad wear and thus extends service life.
4. Plate-Free Fixture: Revolutionizing die-cutting efficiency.
1) This multifunctional fixture allows for fast die-cutting without the need for templates on conventional boxes.
2) Achieves the same results as thin knife slotting, effectively reducing production costs.
3) Features 13 servo motors for precise electrical adjustments of pre-pressure, pressure line, and plate-free knife ring size. This allows for convenient one-key adjustment of slotting size based on cardboard dimensions, simplifying operations.
4. Transmission Gear: Optimized for performance and durability.
1. Crafted from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided for enhanced performance.
2. Engineered to six-level precision, ensuring smooth operation with low noise. With a hardness of HRC55-60, it promises long life and low wear, maintaining consistent printing color accuracy over time.
3. All transmission components (shaft and gear connections) are keyless, utilizing expansion sleeves to eliminate gaps, making them ideal for long-term high-speed, high-torque operations.
5. Oil Supply Device: Ensuring seamless machine operation.
1) Equipped with a mechanical oil pump for an efficient oil supply cycle.
2) Features circulation oil supply, ensuring uniform oiling of gears and a balanced oil level across all groups.
3) Utilizes a closed spray lubrication system to guarantee transmission accuracy and prolong the life of your machine.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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