Product Description
1. Paper feeding section:
The electric carton ink printing machinery's servo pressure-free extended paper feeding front edge is ingeniously crafted for optimal performance. Say goodbye to the cumbersome paper guide rubber roller and embossing roller pressure feeding designs. Thanks to the innovative direct transfer of cardboard to the printing roller through the front edge vacuum, operations are seamless and efficient. The power input gear of the intermittent divider aligns perfectly with the vacuum paper guide wheel of the pressure-free section's outer circle, eliminating the need for adjustments. This thoughtful design extends the auxiliary paper feeding time to its maximum potential, while simplifying the paper feeding time adjustment operation for effortless usability.
Engineered with precision, the paper feeding section features an advanced French Martin front edge paper feeding structure. Experience smooth paper feeding as the table top tilts and lifts, minimizing paper jams and cardboard damage. Perfectly suited for single corrugated and curved cardboards, the Martin bellows, a snail-type suction blower, ensures unmatched suction force for high-strength and heavier cardboard. This guarantees precise and straight paper feeding. The innovative light-pressure bearing wheel frame design allows easy lifting and lowering, minimizing weight load, and enhancing the speed of the bellows, elevating your production efficiency to new heights.
Experience unmatched reliability with the pressure-free front edge paper feeding system, a revolutionary solution to the conventional paper guide roller woes. Safeguard your cardboard from damage, maintaining nearly 100% of its physical properties. With the elimination of the paper guide rubber roller conveying mechanism, your cardboards remain pristine throughout transport, achieving the ultimate goal unattainable by traditional mechanisms. This pioneering design empowers carton manufacturers with unprecedented flexibility in paper choice, ensuring a flawless feed every time.
1. Machine clutch:
1) Prioritizing safety at every step, the electric control machine clutch alarm bell will continuously ring during operation, ensuring operator security.
2) A robust pneumatic interlocking device enhances operational safety and reliability.
3) The main motor and fan feature energy-efficient variable frequency motors and controllers, delivering smooth starts and incorporating motor start protection for enduring performance.
2. Front edge paper feeding system
1) Enjoy effortless paper feeding with the suction-assisted mechanism. The robust 7.5KW fan allows air volume adjustments to accommodate cardboard bending, ensuring a smooth and untroubled feed.
2) Experience unmatched power and speed with cylinder-driven paper lifting and dropping, optimizing efficiency with every use.
3) Achieve perfect alignment with the one-button electric adjustments for the side, front, and rear baffles, enhancing precision and ease of use.
4) Built for durability, the Taiwan super-resistant front edge paper feeding wheel is both durable and wear-resistant, promising longevity and consistent performance.
5) Adapt to your production needs effortlessly with the interval paper feeding device, allowing you to switch between continuous or interval feeding at your discretion.
6) Leverage modern technology with the seven-inch computer touch screen control, featuring production volume display and counting alarm for streamlined operations.
3. Automatic zeroing device
1) Both the paper feeding unit and die-cutting unit feature electric and automatic zeroing, ensuring precision and reliability.
2) General carton production benefits from the automatic zeroing device, allowing two trial prints for precise positioning, greatly minimizing cardboard waste.
4. Dust removal device
1) The sophisticated brush dust removal device efficiently eliminates impurities from the printed surface of the cardboard, significantly enhancing printing quality.
2) With a storage order capacity of up to 999, enjoy accurate and efficient automatic alignment.
3) Simplify operations with one-key alignment and slot size adjustment, providing ease and accuracy.
2. Printing part: (optional 1-4 color printing)
1. Printing Roller: A core component in our machinery, designed to deliver exceptional performance.
1) Boasting a robust outer diameter of 395mm and an impressive 405mm with the plate, these rollers are engineered for superior durability.
2) The surface is meticulously ground and enhanced with hard chrome plating, ensuring longevity and resilience.
3) Precision balance correction is implemented for seamless and uninterrupted operation.
4) Features a ratchet-fixed plate rolling shaft, promoting stability and accuracy.
5) Equipped with a full plate hanging slot, perfectly accommodating 9mm hanging plate strips for versatile application.
6) Effortless loading and unloading of printing plates via an electrically controlled foot switch for smooth forward and reverse rotation.
2. Printing Roller: Engineered for precision and ease.
1) With a sturdy outer diameter of 159mm, this roller is built to endure.
2) The surface is expertly ground and hard chrome plated for consistent performance and enhanced durability.
3) Balance correction ensures smooth and reliable operation every time.
4) Features a manual gap dial adjustment for the printing roller, offering a versatile adjustment range of 0-12mm.
3. Upper and Lower Rollers for Paper Feeding: Delivering precision in paper handling.
1) The upper roller has an outer diameter of 99mm, crafted from thick-walled steel for robustness. Includes a quick-adjustment paper guide wheel for enhanced efficiency.
2) The lower roller, with a 156mm outer diameter, features a thick-walled steel pipe, expertly ground and hard chrome plated for optimal performance.
3) Offers manual adjustment of the paper feeding roller gap dial, with an adjustment range of 0-12mm for precise control.
4. Steel Anilox Roller: Precision in inking, crafted for excellence.
1) An impressive outer diameter of φ213, with optional mesh numbers (180, 200, 220, 240, 260) to suit diverse printing needs.
2) The surface undergoes meticulous grinding, mesh pressing, and hard chrome plating for superior ink transfer.
3) Balance correction guarantees smooth operation, consistent dot quality, and uniform ink distribution.
4) Equipped with a wedge overrunning clutch for efficient and even ink distribution, facilitating easy cleaning.
5) Manual adjustment of the anilox gap dial for precise control and adaptability.
5. Rubber Roller: Engineered for peak ink transfer efficiency.
1) Featuring a resilient outer diameter of φ200mm, designed for durability and performance.
2) The steel pipe surface is wrapped in wear-resistant rubber, perfectly balanced for superior functionality.
3) Uniquely ground in critical areas to optimize ink transfer efficiency for exceptional results.
4) Designed with a rubber hardness of 60-65 degrees, ensuring optimal performance.
5) Utilizes a silent motor from Yunmo, designed for minimal noise and maximum efficiency.
6. Phase Adjustment Mechanism: Precision engineered for seamless adaptability.
1) Employs a sophisticated planetary gear business structure for enhanced reliability.
2) Offers electric digital 360-degree adjustment of the printing phase, operable even during machine stoppages, ensuring flexibility and precision.
3) Allows electric lateral position adjustments with a range of ±10mm, providing adaptability and control.
7. Ink Circulation: Designed for consistent ink flow and effortless maintenance.
1) Features a pneumatic diaphragm pump for steady ink supply, ensuring easy operation and swift maintenance.
2) Includes an ink filter to efficiently remove impurities, maintaining high-quality output.
8. Printing Phase Fixing Device: Ensures stability and precision during operation.
1) Incorporates an electromagnetic clutch brake device for reliable operation.
2) When adjusting the phase, the brake mechanism locks the machine's operation, preserving the original gear position for consistent output.
9. Oil Supply Device: Engineered for seamless maintenance and operation.
1) Equipped with a mechanical oil pump for efficient oil supply circulation, ensuring uninterrupted performance and longevity.
2) Experience the brilliance of our circulating oil supply system, ensuring each gear is perfectly inked. Revel in the harmony of a balanced oil level across every group, delivering peak performance and enduring reliability.
Three-die cutting section: Embark on precision and excellence with our expertly crafted three-die cutting section, designed for unparalleled efficiency.
1. Die roller (lower roller): A testament to engineering finesse, the die roller functions as the lower powerhouse in the operation.
1) The outer diameter is φ3 60mm. (excluding die): Crafted for precision, this outer diameter measurement ensures optimal performance without the die.
2) Constructed from premium cast steel, the surface is meticulously ground and adorned with hard chrome plating to deliver unmatched durability and sleekness.
3) Balanced adjustment to enhance operational stability, ensuring smooth and reliable performance with every use.
4) The spacing between the die fixing screw holes is 50mm*50mm, offering a precise and secure fastening that enhances functionality.
5) Applicable die height is 25.4mm, tailored for precision in every application, ensuring adaptability and efficiency.
6) Die cutting thickness is 16mm (for three-layer board), 13mm-15mm (for five-layer board), providing versatility across layers with exceptional accuracy.
2. Rubber pad roller (upper roller): The upper roller, a masterpiece in motion, ensures seamless integration and performance.
1) The outer wall is φ388.9mm, providing a robust structure that enhances operational efficiency and effectiveness.
2) Forged from cast steel, the surface is precisely ground and hard chrome-plated, ensuring lasting durability and resilience.
3) Balanced adjustment to ensure operational stability, fostering consistent and dependable performance.
4) Electric gap adjustment with the die roller for precise calibration, enhancing functionality and ease-of-use.
5) Pad thickness 8mm, (outer diameter: φ404.9mm), width 250mm, meticulously designed for optimal padding and performance.
3. Transverse movement and repair device: An innovative solution for enhancing longevity and precision, ensuring uniformity and efficiency.
1) Mechanical transverse 40mm movement features a floating device. Automate die-cutting pad wear compensation and extend its service life.
2) Electric repair device enhances the reuse rate of pads, enabling them to be repaired 3-4 times for increased efficiency and sustainability.
3) Pneumatic automatic separation of die-cutting roller reduces pad wear, significantly extending service life and maintaining high functionality.
4. Plate-free fixture: Enjoy the seamless integration of multi-functionality, eliminating the need for templates in conventional boxes.
1) Die-cutting is fast and interchangeable, consolidating functions to streamline processes and improve operational efficiency.
2) Achieves the same effect as thin knife slotting, offering substantial production cost savings while maintaining high quality.
3) 13 servo motors electrically adjust the pre-pressure, pressure line, and plate-free knife ring size. Effortlessly modify slotting by inputting cardboard dimensions for swift and user-friendly operations.
4. Transmission gear: Built for excellence with high-quality materials and precision engineering, achieving smooth and silent operations.
1. Crafted from 40Cr high-quality alloy steel, tempered, ground and nitrided, ensuring robustness and longevity.
2. Six-level precision offers smooth operation with low noise. Hardness HRC55-60 ensures long life and maintains printing color accuracy over time.
3. The entire machine's transmission parts are keyless connections (expansion sleeve), eliminating connection gaps for seamless high-speed operations with significant torque.
5. Oil supply device: A marvel of engineering that ensures consistent lubrication and enhances machine performance.
1) Mechanical oil pump facilitates the oil supply cycle, ensuring efficient and continuous operation.
2) Circulation oil supply system uniformly oils gears and maintains a balanced oil level, promoting excellent machine performance.
3) Closed spray lubrication system guarantees precision in transmission and prolongs the machine's operational life.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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