Product Description
1. Paper Feeding Section:
Experience seamless precision with our servo-driven, pressure-free extended paper feeding front edge design. This innovative system eliminates the need for traditional paper guide rubber rollers and embossing roller pressure feeding. The cardboard glides directly to the printing roller via front edge vacuum, ensuring smooth transitions. With synchronized power input gearing and vacuum paper guidance, the auxiliary paper feeding time is maximized. Enjoy effortless and accurate adjustments for an enhanced user experience.
Our paper feeding section showcases the sophisticated French Martin front edge structure with a tilting table top for flawless paper handling. The innovative lifting design-low in front, high in back-minimizes paper jams and damage, making it perfect for single and curved corrugated cardboard. The snail-type Martin bellows suction blower exerts powerful suction on even the heaviest, high-strength cardboard, preventing skewing. The light-pressure bearing wheel frame ensures minimal weight load, enhancing the speed and efficiency of the pressure-free system.
Our cutting-edge pressure-free front edge paper feeding system revolutionizes carton manufacturing. By eliminating the paper guide rubber roller, we protect cardboard integrity and maintain nearly 100% of its physical properties. This innovation provides manufacturers with diverse paper options. Without the roller's conveying mechanism, all cardboards remain unharmed during transit, achieving unparalleled protection that surpasses conventional front edge systems.
1. Machine Clutch:
1) Safety First: Our electric control machine clutch is equipped with a continuous alarm bell during operation, ensuring operator safety at all times.
2) Featuring a pneumatic interlocking device, ensuring seamless and secure operations throughout.
3) Energy Efficiency: The main motor and fan utilize variable frequency technology, providing smooth starts and energy savings while equipped with a motor start protection device for enhanced reliability.
2. Front Edge Paper Feeding System:
1) Precision Paper Feeding: Our suction-assisted mechanism, powered by a 7.5KW fan, allows for adjustable air volume to adapt to cardboard bending, ensuring flawless paper feeding every time.
2) Unmatched Speed and Power: Cylinders drive the paper lifting and dropping processes, delivering rapid and powerful performance.
3) Effortless Adjustments: With one-button electric controls, the side, front, and rear baffles can be adjusted with ease, enhancing operational efficiency.
4) Durability at its Finest: Our Taiwan super-resistant front edge paper feeding wheel is built to last, offering unmatched durability and wear resistance.
5) Versatile Feeding Options: Choose between continuous and interval paper feeding to suit your needs, thanks to our interval paper feeding device.
6) Intuitive Control: The seven-inch computer touch screen provides easy access to display production volume and counting alarms, streamlining workflow management.
3. Automatic Zeroing Device:
1) Precision and Efficiency: Both the paper feeding and die-cutting units feature electric and automatic zeroing for superior accuracy.
2) Waste Reduction: Our automatic zeroing device optimizes general carton production, allowing adjustments after just two trial prints, significantly reducing cardboard waste.
4. Dust Removal Device:
1) Enhanced Printing Quality: The brush dust removal device efficiently cleans impurities from the cardboard's printed surface, elevating overall print quality.
2) Order Precision: Store up to 999 orders with our accurate and efficient automatic alignment system.
3) Seamless Adjustments: Enjoy one-key alignment and slot size adjustments for streamlined operations.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The printing roller boasts a substantial outer diameter of 395mm, which includes an outer diameter of the plate standing at 405mm, ensuring robust performance.
2) The steel pipe's surface is meticulously ground and enhanced with hard chrome plating, offering superior durability and longevity.
3) Precision balance correction is applied to guarantee smooth, uninterrupted operation.
4) Equipped with a rachet fixed plate rolling shaft for enhanced stability and reliability.
5) Features a full plate hanging slot, expertly designed for compatibility with 9mm hanging plate strips.
6) The printing plates are effortlessly loaded and unloaded, with an electrically controlled foot switch for convenient forward and reverse rotation.
2. Printing Roller:
1) Showcasing a sleek outer diameter of 159mm, this roller is crafted for precision.
2) Like its counterpart, its steel pipe surface is ground and treated with hard chrome plating to ensure high-quality performance.
3) Balance correction is expertly performed, enabling seamless and smooth operation.
4) Manual adjustment of the printing roller's gap dial, providing an adjustable range from 0-12mm for customization.
3. Upper and Lower Rollers for Paper Feeding:
1) The upper roller, with a 99mm outer diameter, is constructed from thick-walled steel pipe and comes with a quick-adjustment paper guide wheel for ease of use.
2) The lower roller, featuring a 156mm outer diameter, is also crafted from thick-walled steel, with surface grinding and hard chrome plating for exceptional quality.
3) Simple manual adjustment of the paper feeding roller's gap dial, boasting an adjustment range of 0-12mm.
4. Steel Anilox Roller:
1) With an outer diameter of φ213, this roller provides options in mesh number: 180, 200, 220, 240, and 260, for tailored requirements.
2) The steel tube surface undergoes meticulous grinding, mesh pressing, and is hard chrome plated for optimal performance.
3) Balance correction is applied to ensure smooth operation, consistent dots, and even inking across the board.
4) The anilox roller is fitted with a wedge overrunning clutch to effectively distribute and wash ink, ensuring even application.
5) Manual adjustment of the anilox gap dial is supported for tailored precision.
5. Rubber Roller:
1) With an outer diameter of φ200mm, this roller promises impressive ink transfer.
2) The steel pipe is enveloped in wear-resistant rubber, promoting balance and enhanced durability.
3) Special grinding in the middle and high parts of the rubber roller achieves superior ink transfer effectiveness.
4) The rubber boasts a hardness level between 60-65 degrees, ideal for consistent performance.
5) The Yunmo motor is powered by a silent motor, ensuring quiet, efficient operations.
6. Phase Adjustment Mechanism:
1) Utilizes a sophisticated planetary gear business structure for reliable performance.
2) Features electric digital 360-degree adjustment of the printing phase, operable both during printing and at standstill.
3) Supports precise electric lateral position adjustments, with a range of ±10mm for exact positioning.
7. Ink Circulation:
1) A pneumatic diaphragm pump ensures a stable ink supply, with operations and maintenance that are both convenient and swift.
2) An ink filter is in place to effectively filter impurities, maintaining high-quality ink flow.
8. Printing Phase Fixing Device:
1) Includes an electromagnetic clutch brake device for enhanced control and precision.
2) When the machine separates to adjust phases, the brake mechanism restricts operation, preserving the original gear position's fixed point.
9. Oil Supply Device:
1) Utilizes a mechanical oil pump for continuous oil supply circulation, ensuring optimal performance and longevity.
2) Our innovative Circulating Oil Supply system ensures gears receive a perfectly balanced and even inking, maintaining an optimal oil level for each group. This feature is designed to enhance performance and longevity.
Three-die Cutting Section: A marvel of precision, this section is engineered to deliver impeccable cutting results with every use.
1. Die Roller (Lower Roller): This critical component is crafted for superior functionality and reliability.
1) The outer diameter stands at an impressive φ360mm (excluding die), contributing to its robust design.
2) Constructed from durable cast steel, the surface is meticulously ground and fortified with hard chrome plating, ensuring resilience and longevity.
3) Expertly balanced adjustment mechanisms are in place to enhance operational stability and precision.
4) With die fixing screw holes spaced at 50mm*50mm, the design supports seamless and secure installation.
5) It accommodates a die height of 25.4mm, providing flexibility and versatility for various applications.
6) Designed for efficiency, it supports a die cutting thickness of 16mm for three-layer board and 13mm-15mm for five-layer board, ensuring adaptability and precision.
2. Rubber Pad Roller (Upper Roller): This component is optimized for superior performance and durability.
1) The outer wall features a dimension of φ388.9mm, crafted for strength and reliability.
2) Made from premium cast steel, it is surface ground and hard chrome plated for enhanced durability and longevity.
3) Balanced adjustments are incorporated to boost operational stability and consistency.
4) Features electric adjustment of the gap with the die roller, allowing for precise and effortless modifications.
5) The pad boasts an 8mm thickness (outer diameter: φ404.9mm) and a width of 250mm, offering excellent performance and longevity.
3. Transverse Movement and Repair Device: Engineered for efficiency, this device extends the life of your tools.
1) The mechanical transverse movement of 40mm, with a floating device, ensures uniform die-cutting scales and automatic line speed compensation, promoting even wear and extended service life of the die-cutting pad.
2) The electric repair device is designed to increase the reuse rate of pads, enabling 3-4 repairs and enhancing cost-effectiveness.
3) The die-cutting roller's pneumatic automatic separation device significantly reduces pad wear, thus extending the service life of the machinery.
4. Plate-free Fixture: A cutting-edge innovation for ease and efficiency in die-cutting.
1) This system allows fast and interchangeable multi-function die-cutting without the need for conventional templates, simplifying processes.
2) Achieves effects similar to thin knife slotting, effectively reducing production costs without sacrificing quality.
3) Equipped with 13 servo motors, it facilitates electrical adjustments of pre-pressure, pressure lines, and plate-free knife ring sizes (knife line separation structure). It offers the convenience of one-key adjustment of slotting sizes by inputting the cardboard's dimensions, ensuring simplicity and precision.
4. Transmission Gear: Engineered for excellence, offering seamless and efficient performance.
1. Crafted from 40Cr high-quality alloy steel, it undergoes tempering, grinding, and nitriding to ensure a long-lasting, robust structure.
2. With six-level precision, this gear ensures smooth operation and low noise. Its hardness of HRC55-60 guarantees long life and low wear, maintaining color accuracy print after print.
3. All transmission parts of the machine, including shaft and gear connections, employ a keyless connection (expansion sleeve), eliminating connection gaps for reliable, high-speed operation with large torque.
5. Oil Supply Device: Designed to maintain optimal performance and longevity.
1) Featuring a mechanical oil pump, the oil supply cycle ensures consistent lubrication for seamless operation.
2) Innovative circulation oil supply system ensures uniform oiling of gears, maintaining a balanced oil level for each group and enhancing operational stability.
3) The lubrication system uses a closed spray lubrication method to ensure high transmission accuracy and extended lifespan, keeping your machinery in peak condition.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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