Product Description
1. Paper feeding section:
Experience the precision and efficiency of our servo pressure-free extended paper feeding front edge system! Ingeniously designed to eliminate the need for cumbersome paper guide rubber rollers and embossing rollers, this system ensures seamless cardboard transfer directly to the printing roller via the innovative front edge vacuum mechanism. The synchronization of the power input gear of the intermittent divider with the outer circle of the vacuum paper guide wheel enhances simplicity and efficiency. This design extends the auxiliary paper feeding time to its utmost potential, making operational adjustments effortless and remarkably straightforward.
Our paper feeding section boasts the advanced French Martin front edge structure, designed for optimal performance. The innovative tilting lifting tabletop, which lowers at the front and rises at the back during the lifting and feeding process, significantly reduces the risk of paper jams and cardboard damage. Perfectly suited for single and curved corrugated cardboard, the Martin bellows feature a snail-type suction blower that delivers concentrated airflow, offering exceptional suction for high-strength and heavier cardboard. This ensures precise and straight feeding every time. The light-pressure bearing wheel frame design further enhances functionality by minimizing weight load during high placements, ensuring that the bellows in the pressure-free section perform with enhanced efficiency.
Our state-of-the-art pressure-free front edge paper feeding system is crafted to perfection, solving the age-old issue of cardboard damage caused by paper guide rubber rollers. By eliminating this mechanism, we completely protect all cardboards from transportation damage, ensuring that their physical integrity and quality remain intact. This innovation grants carton manufacturers unprecedented flexibility in paper choice, achieving a level of protection other front edge feeding systems simply cannot match, making it a game changer in the industry.
1. Machine clutch:
1) Safety is paramount with our electric control machine clutch, featuring a continuously ringing alarm bell during operation to ensure the utmost operator safety.
2) Pneumatic interlocking device
3) Our main motor and fan incorporate state-of-the-art variable frequency technology, ensuring energy efficiency, smooth operation, and enhanced protection through an advanced motor start protection device.
2. Front edge paper feeding system
1) With a robust 7.5KW fan, our suction-assisted paper feeding allows adjustable air volume to accommodate varying degrees of cardboard bending, ensuring a flawless paper feeding experience.
2) Experience quick and powerful operations with our cylinder-driven paper lifting and dropping system.
3) Effortlessly achieve precision with our one-button electric adjustment for side, front, and rear baffles.
4) Our Taiwan super-resistant front edge paper feeding wheel is designed for durability and exceptional wear resistance, promising long-lasting performance.
5) Enjoy flexible operations with our interval paper feeding device, allowing you to select between continuous or interval feeding based on your needs.
6) Seamlessly monitor and control your operations with our intuitive seven-inch computer touch screen, offering real-time production volume display and counting alarms.
3. Automatic zeroing device
1), Our electric and automatic zeroing feature ensures precision in both the paper feeding unit and die-cutting unit, optimizing your workflow.
2), With our advanced automatic zeroing device for general cartons, achieve perfect alignment with only two trial prints, significantly reducing cardboard waste.
4. Dust removal device
1) Enhance your printing quality with our brush dust removal device, designed to effectively clear impurities from the printed surface of the cardboard.
2) Our storage system supports up to 999 orders with precise and efficient automatic alignment.
3) Achieve perfect customization with our one-key alignment and one-key slot size adjustment features.
2. Printing part: (optional 1-4 color printing)
1. Printing Roller:
1) Delight in precision with the outer diameter of 395mm, extending to 405mm with the plate.
2) Revel in the craftsmanship of a steel pipe surface that's meticulously ground and adorned with a hard chrome plating, ensuring durability.
3) Experience seamless operation thanks to expertly performed balance corrections.
4) Secure your operations with a robust ratchet fixed plate rolling shaft.
5) Enjoy the convenience of a full plate hanging slot, ideal for accommodating 9mm hanging plate strips.
6) Ease your workflow with the foot switch, offering effortless, electrically controlled forward and reverse plate loading and unloading.
2. Printing Roller:
1) Compact yet effective, with an outer diameter of 159mm.
2) Reliability redefined with a ground and chrome-plated steel pipe surface.
3) Smooth operations facilitated by precise balance corrections.
4) Tailor your printing with manual gap dial adjustments ranging 0-12mm on the printing roller.
3. Upper and Lower Rollers for Paper Feeding:
1) The upper roller, at 99mm diameter, is a thick-walled marvel, complemented by a quick-adjust paper guide wheel for precision.
2) The lower roller's robust 156mm diameter steel pipe boasts ground surfaces and chrome plating.
3) Customization at your fingertips with manual gap dial adjustments from 0 to 12mm for the paper feeding roller.
4. Steel Anilox Roller
1) A versatile performer with an outer diameter of φ213, featuring optional mesh numbers: 180, 200, 220, 240, and 260.
2) The steel tube's surface is meticulously ground, meshes pressed, and finished with chrome plating for longevity.
3) Balance correction ensures smooth operation, delivering consistent dot patterns and uniform inking.
4) Equipped with a wedge overrunning clutch, it guarantees even ink distribution and efficient washing.
5) Facilitate fine-tuning with manual anilox gap dial adjustments.
5. Rubber Roller:
1) A substantial partner in printing, with an outer diameter of φ200mm.
2) Enhanced with wear-resistant rubber wrapping and balanced for optimal performance.
3) Specially ground for superior ink transfer, thanks to the middle and high parts.
4) Achieve precision with rubber hardness rated at 60-65 degrees.
5) Operate quietly with the Yunmo motor, featuring a silent motor design.
6. Phase Adjustment Mechanism:
1) Built on a planetary gear business structure for unparalleled flexibility.
2) Elevate your printing precision with electric digital 360-degree phase adjustment, operable both during run and stop.
3) Enjoy electric lateral position adjustments with a ±10mm adjustment distance for fine-tuned accuracy.
7. Ink Circulation:
1) Experience stability with a pneumatic diaphragm pump, offering reliable ink supply and easy maintenance.
2) Ensure purity with an ink filter designed to efficiently remove impurities.
8. Printing Phase Fixing Device:
1) Featuring an electromagnetic clutch brake device for assured control.
2) Maintain precision with a brake mechanism that secures the machine at its original gear position during phase adjustments.
9. Oil Supply Device:
1) Dependable mechanical oil pump ensures consistent oil supply circulation, enhancing machine longevity and performance.
2) Experience the excellence of our circulating oil supply system! Enjoy evenly inked gears with perfect balance in the oil levels across each group, guaranteeing the reliability and smooth functioning of your machine.
Three-die cutting section: Precision redefined with advanced technology to elevate your production efficiency and quality.
1. Die roller (lower roller): A vital component engineered for superior performance in every operation.
1) With an impressive outer diameter of φ3 60mm (excluding die), this component is crafted for optimal functionality.
2) Constructed from durable cast steel, this roller is surface ground and finished with hard chrome plating for exceptional durability and longevity.
3) Experience enhanced operation stability with our balanced adjustment feature, seamlessly integrated into the design.
4) Precision-crafted with die-fixing screw holes spaced at 50mm*50mm, ensuring a secure and reliable fit.
5) Designed to accommodate a die height of 25.4mm, tailored to your specific cutting needs.
6) Expertly engineered for a die cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, ensuring versatility in application.
2. Rubber pad roller (upper roller): A robust upper roller that complements precision with durability.
1) With an outer wall diameter of φ388.9mm, this roller is designed for enhanced performance.
2) Crafted from cast steel, surface ground, and hard chrome plated to withstand rigorous use.
3) Enjoy increased stability during operations with our balanced adjustment mechanism.
4) Seamlessly adjust the gap with the die roller through electric adjustment, ensuring precision and ease of use.
5) With an 8mm pad thickness, an outer diameter of φ404.9mm, and a width of 250mm, this component is perfectly crafted for optimal performance.
3. Transverse movement and repair device: Innovative design for maintenance and efficiency.
1) The mechanical transverse movement of 40mm with a floating device offers die-cutting uniformity and automatic line speed compensation, ensuring even pad wear and extended service life.
2) Equipped with an electric repair device, it enhances the reuse rate of pads, allowing for 3-4 repairs to maximize usability.
3) Our pneumatic die-cutting roller automatic separation device minimizes pad wear and extends its service life, saving maintenance costs.
4. Plate-free fixture: Revolutionizing die-cutting processes for efficiency.
1) Achieve quick interchangeable die-cutting functionality that integrates multiple functions and eliminates the need for templates on conventional boxes.
2) Attain the same results as thin knife slotting, reducing production costs significantly without compromising quality.
3) With 13 servo motors, effortlessly adjust the pre-pressure, pressure line, and plate-free knife ring size electrically. Input cardboard dimensions for instant slotting size adjustment, offering simplicity and convenience.
4. Transmission gear: Delivering unmatched precision and durability in every operation.
1. Crafted from 40Cr high-quality alloy steel, each gear undergoes tempering, grinding, and nitriding for superior durability.
2. Enjoy smooth, low-noise operation with six-level precision and hardness of HRC55-60, ensuring consistent printing color accuracy over time.
3. Designed for high-speed operations, all transmission parts feature keyless connection (expansion sleeve) for a seamless fit, eliminating gaps and supporting large torque demands.
5. Oil supply device: Ensuring optimal lubrication for peak performance and longevity.
1) Features a mechanical oil pump with an efficient oil supply cycle for consistent lubrication.
2) Our circulation oil supply system ensures uniform oiling of gears and maintains balanced oil levels across each group, safeguarding your machinery from wear and tear.
3) Incorporating a closed spray lubrication system, it guarantees optimal transmission accuracy and extends the lifespan of your equipment.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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