Product Description
1. Paper feeding section:
Introducing our revolutionary paper feeding mechanism: the servo-driven, pressure-free extended front edge system. This innovative design eliminates the need for traditional paper guide rubber rollers and embossing roller pressure feeding. By directly transferring cardboard to the printing roller via a front edge vacuum, our system ensures seamless power input alignment with the outer circle of the vacuum paper guide wheel, extending auxiliary paper feeding time and simplifying operational adjustments.
Experience unparalleled efficiency with our French Martin front edge paper feeding structure, featuring a tilted lifting tabletop for hassle-free paper feeding. This design minimizes paper jams and damage, making it perfect for various types of cardboard, including single and curved corrugated styles. Our snail-type Martin bellows provides concentrated suction, effectively stabilizing high-strength and heavier cardboards to prevent misalignment. The lightweight pressure-bearing wheel frame design further enhances performance by reducing load when handling elevated stacks, ensuring a significant boost in operational speed.
Our pressure-free front edge paper feeding system is a game-changer, solving the common issue of cardboard damage caused by traditional paper guide rollers. By eliminating this mechanism, we protect the integrity of your cardboard, preserving nearly 100% of its physical properties. This advancement gives carton manufacturers a broader range of paper options, achieving a level of protection and precision unmatched by conventional systems.
1. Machine clutch:
1) Safety first: Our electric control machine clutch features a continuous alarm bell, ensuring operator safety during operation.
2) Enhanced with a pneumatic interlocking device for added security and performance.
3) Our energy-efficient main motor and fan system utilize variable frequency technology, providing smooth starts, reduced energy consumption, and featuring motor start protection for reliability.
2. Front edge paper feeding system
1) Enhanced with suction-assisted paper feeding technology, our system's 7.5KW fan allows adjustable air volume to accommodate varying cardboard bends, ensuring flawless paper feeding.
2) Experience speed and strength with cylinder-driven paper lifting and dropping, designed for rapid and efficient operation.
3) Enjoy seamless adjustments with our one-button electric control for side, front, and rear baffles.
4) Our Taiwan super-resistant front edge paper feeding wheel is built to last, offering exceptional durability and wear resistance.
5) Choose between continuous or interval paper feeding with our versatile interval paper feeding device, tailored to meet your specific needs.
6) Take control with our user-friendly seven-inch computer touch screen, featuring production volume display and counting alarm functionality.
3. Automatic zeroing device
1), Achieve precision with our electric and automatic zeroing feature in both paper feeding and die-cutting units.
2), Reduce waste and enhance efficiency with our automatic zeroing device, allowing for quick adjustments with just two trial prints, perfecting general carton use.
4. Dust removal device
1) Our advanced brush dust removal system efficiently clears impurities from the cardboard's printed surface, ensuring superior printing quality.
2) Achieve remarkable accuracy and efficiency with storage order capabilities reaching up to 999, coupled with precise automatic alignment.
3) Simplify operations with one-key alignment and slot size adjustment features for streamlined accuracy.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The outer diameter boasts a precise measurement of 395mm, and when including the outer diameter of the plate, it extends impressively to 405mm.
2) The steel pipe surface is exquisitely ground and finished with a luxurious layer of hard chrome plating, ensuring durability and a sleek appearance.
3) Meticulous balance correction is applied to guarantee ultra-smooth operation, delivering exceptional precision and stability.
4) Featuring a robust ratchet fixed plate rolling shaft, this component ensures steadfast performance and reliability.
5) The full plate hanging slot is expertly designed to accommodate 9mm hanging plate strips, offering versatility and ease of use.
6) Enjoy effortless loading and unloading of printing plates with an electrically controlled foot switch for seamless forward and reverse rotation.
2. Printing roller:
1) The printing roller features an outer diameter of 159mm, crafted for precision and high-quality performance.
2) Like a work of art, the steel pipe surface is impeccably ground and adorned with hard chrome plating for enduring excellence.
3) Impeccable balance correction ensures smooth operation, enhancing the machine's efficiency and output quality.
4) The printing roller gap dial allows for manual adjustment within a range of 0-12mm, providing flexible customization for diverse printing needs.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with a substantial outer diameter of 99mm, is a thick-walled steel pipe equipped with a quick-adjustment paper guide wheel for streamlined operation.
2) The lower roller impresses with an outer diameter of 156mm, featuring a robust thick-walled steel pipe, skillfully ground and hard chrome plated for optimal durability and performance.
3) The paper feeding roller gap dial offers manual adjustment from 0-12mm, ensuring precise control for various paper types.
4. Steel anilox roller
1) This steel anilox roller features an outer diameter of φ213 and offers a customizable mesh number ranging from 180 to 260, tailored to meet specific inking needs.
2) The steel tube surface is expertly ground, pressed with a fine mesh, and coated with hard chrome plating, showcasing a mirror-like finish.
3) Balance correction ensures smooth operation, delivering consistent dots and uniform inking for superior print quality.
4) Equipped with a wedge overrunning clutch, the anilox roller precisely distributes and washes ink, maintaining top-tier performance.
5) Manual adjustment of the anilox gap dial provides control over the inking process, enhancing precision and adaptability.
5. Rubber roller:
1) The rubber roller boasts a diameter of φ200mm, engineered for optimal ink transfer efficiency.
2) Wrapped with wear-resistant rubber, the steel pipe's surface is balanced to enhance functionality and prolong longevity.
3) Specially ground in the middle and high parts, the rubber roller ensures exceptionally good ink transfer effects.
4) With rubber hardness ranging from 60-65 degrees, this component is crafted for resilience and optimal performance.
5) The Yunmo motor utilizes a silent motor, ensuring ultra-quiet and efficient operation for a serene work environment.
6. Phase adjustment mechanism:
1) The planetary gear business structure supports robust operation and seamless phase adjustments for precise results.
2) The printing phase can be electrically adjusted in a full 360-degree range, allowing modifications during both operating and paused states for ultimate flexibility.
3) Lateral position adjustments are electric, offering an adjustment distance of ±10mm for precise alignment and accuracy.
7. Ink circulation
1) Employing a pneumatic diaphragm pump, this system provides a stable ink supply, simplifying operation and maintenance with rapid efficiency.
2) The ink filter effectively captures and removes impurities, ensuring pristine ink quality and flawless printing outcomes.
8. Printing phase fixing device:
1) Equipped with an electromagnetic clutch brake device, this feature ensures secure phase fixing during printing adjustments.
2) When phase adjustments are necessary, the brake mechanism stabilizes the machine, maintaining the original gear position with precision and accuracy.
9. Oil supply device:
1) Utilizing a mechanical oil pump, the system delivers a continuous oil supply circulation, optimizing lubrication and extending the machine's lifespan.
2) Experience unparalleled efficiency with our advanced circulating oil supply system. It ensures each gear is uniformly inked, maintaining a perfectly balanced oil level across every group for optimal performance.
Step into precision engineering with our Three-die Cutting Section.
1. Die Roller (Lower Roller) - Engineered for precision.
1) With an outer diameter of φ360mm (excluding die), our die roller ensures exceptional accuracy and durability.
2) Crafted from superior cast steel, this roller undergoes meticulous surface grinding and receives a hard chrome plating for long-lasting resilience.
3) Our balanced adjustment system significantly enhances operational stability, ensuring impeccable output.
4) Meticulously designed screw hole spacing at 50mm*50mm allows for seamless die attachment.
5) Perfectly compatible with a die height of 25.4mm, catering to various operational needs.
6) Achieve precise die-cutting with a thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards.
2. Rubber Pad Roller (Upper Roller) - Delivering excellence in die-cutting.
1) Featuring an outer wall diameter of φ388.9mm, designed for optimal performance.
2) Constructed from high-quality cast steel, carefully ground and chrome plated for enhanced durability.
3) Benefit from a balanced adjustment that ensures superior operational stability.
4) Electric gap adjustment with the die roller guarantees precision and convenience.
5) Boasting a pad thickness of 8mm, and an outer diameter of φ404.9mm, with a width of 250mm, for exceptional performance.
3. Transverse Movement and Repair Device - Innovation for longevity.
1) Our mechanical transverse movement of 40mm, coupled with a floating device, provides automatic scale compensation for line speed, ensuring even die-cutting pad wear and extended service life.
2) The electric repair device significantly enhances pad reuse rates, allowing for 3-4 repairs.
3) A pneumatic automatic separation device for die-cutting rollers reduces pad wear, thereby augmenting service life.
4. Plate-Free Fixture - Revolutionary in design.
1) This die-cutting fixture offers rapid, multifunctional interchangeability without the need for conventional templates, ideal for standard box production.
2) Achieves effects akin to thin knife slotting, resulting in significant production cost savings.
3) With 13 servo motors, enjoy effortless electrical adjustment of pre-pressure, pressure line, and plate-free knife ring size, all with the simplicity of one-key slotting size adjustments by inputting box dimensions.
4. Transmission Gear - Precision meets durability.
1. Crafted from premium 40Cr alloy steel, tempered, ground, and nitrided for unmatched strength and performance.
2. Features six-level precision, ensuring smooth and quiet operation with hardness ratings of HRC55-60, promising longevity and consistent printing color accuracy.
3. With keyless (expansion sleeve) connections throughout, we eliminate connection gaps, perfect for sustained high-speed operations with large torque.
5. Oil Supply Device - Ensuring seamless functionality.
1) Our mechanical oil pump offers a reliable oil supply cycle, ensuring continuous operation.
2) The circulation oil supply system provides uniform oiling of gears, maintaining balanced oil levels for optimal functioning of each group.
3) The closed spray lubrication system guarantees superior transmission accuracy and extends operational life.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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