Product Description
1. Paper feeding section:
Embrace cutting-edge technology with our servo pressure-free extended paper feeding design. By eliminating the need for conventional paper guide rubber rollers and embossing roller pressure, our system facilitates seamless paper transfer directly to the printing roller through an advanced front edge vacuum. The synchronization of the power input gear with the vacuum paper guide wheel ensures optimal efficiency. This sophisticated design extends auxiliary paper feeding time, simplifying operations for the user.
Our paper feeding section features the renowned French Martin front edge feeding structure, designed with a tilting, lifting table top. This ingenious design minimizes cardboard jams and damages during feeding, offering superior handling for single corrugated and curved cardboard. The Martin bellows, a snail-type suction blower, concentrates the airflow to deliver exceptional suction force, stabilizing high-strength and heavier cardboards. The light-pressure bearing wheel frame design reduces weight load when cardboards are stacked high, enhancing the overall speed and efficiency of the system.
Discover the transformative benefits of our pressure-free front edge paper feeding system. By eradicating the paper guide rubber roller mechanism, it prevents cardboard damage, maintaining nearly perfect physical indicators of the material. This innovation empowers carton manufacturers with broader paper choices, effectively safeguarding all cardboards during transport and achieving a level of protection unparalleled by other systems.
1. Machine clutch:
1) Safety is paramount with our electric control machine clutch that includes an alarm bell, continuously ringing to ensure operator security during movement.
2) Pneumatic interlocking device
3) Our main motor and fan utilize advanced variable frequency technology, providing energy savings, smooth start-ups, and are equipped with a protective start device, optimizing performance and safety.
2. Front edge paper feeding system
1) With suction-assisted paper feeding powered by a robust 7.5KW fan, the adjustable air volume ensures flawless feeding regardless of the cardboard's bending degree.
2) Experience the swift and powerful efficiency of cylinder-driven paper lifting and dropping mechanisms.
3) Effortlessly adjust the side, front, and rear baffles with our one-button electric operation, enhancing convenience and precision.
4) The Taiwan super-resistant front edge paper feeding wheel offers unmatched durability and wear resistance, ensuring long-lasting performance.
5) Tailor your operations with the flexible interval paper feeding device, offering continuous or interval options to suit your needs.
6) Control at your fingertips with a seven-inch computer touch screen, displaying production volume and featuring a counting alarm for streamlined operations.
3. Automatic zeroing device
1) Benefit from electric and automatic zeroing in both the paper feeding and die-cutting units, ensuring precision and efficiency.
2) Optimize material usage with our general carton automatic zeroing device, allowing for accurate adjustments with just two trial prints, thereby reducing waste.
4. Dust removal device
1) Enhance your printing quality with our brush dust removal device, effectively clearing the printed surface of cardboard from impurities.
2) Enjoy unparalleled accuracy and efficiency with storage order capabilities reaching up to 999, featuring precise automatic alignment.
3) Achieve perfect slot alignment with one-key adjustments for hassle-free operation.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The robust outer diameter measures 395mm, with the inclusive outer diameter of the plate being 405mm, ensuring precision and reliability.
2) The steel pipe's surface is expertly ground and hard chrome plated, offering enhanced durability and longevity.
3) Balance correction is meticulously performed, ensuring seamless and smooth operation at all times.
4) Equipped with a ratchet-fixed plate rolling shaft, this component delivers dependable performance.
5) Features a full plate hanging plate slot, perfectly designed to accommodate 9mm hanging plate strips.
6) Effortless loading and unloading of printing plates is achieved with an electrically controlled foot switch for forward and reverse rotation, enhancing operational efficiency.
2. Printing roller:
1) This printing roller boasts an outer diameter of 159mm, tailored for precision.
2) The steel pipe's surface is expertly ground and hard chrome plated, ensuring resilience and longevity.
3) Balance correction is meticulously executed, guaranteeing smooth and consistent operation.
4) Offers the convenience of manual gap dial adjustment on the printing roller, with an adjustment range of 0-12mm to suit various printing needs.
3. Upper and lower rollers for paper feeding:
1) The upper roller has an outer diameter of 99mm and is constructed from thick-walled steel pipe, complemented by a quick-adjustment paper guide wheel for optimal performance.
2) The lower roller, with an outer diameter of 156mm, is crafted from thick-walled steel pipe, and features a ground surface with hard chrome plating for enhanced durability.
3) Manual adjustment of the gap dial on the paper feeding roller is available, with a range of 0-12mm to accommodate varying paper thicknesses.
4. Steel anilox roller
1) The steel anilox roller features an impressive outer diameter of φ213, with mesh numbers ranging from 180 to 260, providing customizable options for precise printing.
2) The steel tube's surface is finely ground, with a pressed mesh, finished off with hard chrome plating to ensure excellent performance and durability.
3) Balance correction is expertly executed, resulting in smooth operation, consistent dot patterns, and uniform inking across the board.
4) The anilox roller is equipped with a wedge overrunning clutch, ensuring even ink distribution and efficient ink washing.
5) Manual adjustment of the anilox gap dial is available, allowing for precise control over ink application.
5. Rubber roller:
1) The rubber roller's outer diameter is φ200mm, designed for optimal ink transfer.
2) The surface of the steel pipe is expertly wrapped with wear-resistant rubber, ensuring a balanced and long-lasting performance.
3) The rubber roller is specially ground in the middle and high parts, providing an exceptional ink transfer effect.
4) The rubber hardness measures between 60-65 degrees, offering an ideal balance for quality printing.
5) The Yunmo motor is equipped with a silent motor, ensuring a quiet and efficient operation during use.
6. Phase adjustment mechanism:
1) Features a sophisticated planetary gear business structure, providing reliable and accurate phase adjustments.
2) The printing phase can be adjusted electrically with a digital 360-degree control, ensuring precise adjustments whether operating or stopped.
3) Lateral position can be adjusted electrically, with an adjustment distance of ±10mm for precise alignment and positioning.
7. Ink circulation
1) The pneumatic diaphragm pump provides a stable ink supply, making operation and maintenance both convenient and swift.
2) An ink filter is included to effectively filter impurities and ensure a clean ink supply.
8. Printing phase fixing device:
1) Equipped with an advanced electromagnetic clutch brake device for precise phase fixing.
2) When the machine separates to adjust the phase, the brake mechanism restricts machine operation, maintaining the original gear position with fixed precision.
9. Oil supply device:
1) A mechanical oil pump is used for efficient oil supply circulation, ensuring the machinery is well-lubricated and running smoothly.
2) Our innovative circulating oil supply system ensures each gear is uniformly inked, maintaining a perfectly balanced oil level across all groups for optimal performance.
Three-die cutting section offers precise, high-quality cuts, enhancing the efficiency and precision of your production process.
1. Die roller (lower roller) is engineered for precision and durability, ensuring seamless operation.
1) With an impressive outer diameter of φ3 60mm (excluding die), this component is designed for robustness and accuracy.
2) Crafted from cast steel, the surface of this component is expertly ground and then hard chrome plated for maximum durability.
3) Features balanced adjustments that enhance the stability of operations, reducing vibrations and wear.
4) Meticulously designed with die fixing screw holes spaced at 50mm*50mm for secure, stable installation.
5) Accommodates a die height of 25.4mm, ensuring versatility and adaptability to various production needs.
6) Supports a die cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, offering flexibility in application.
2. Rubber pad roller (upper roller) is designed to complement the die roller with precision engineering.
1) Features an outer wall with a diameter of φ388.9mm, ensuring stability and enhanced performance.
2) Like its counterpart, this roller is made from cast steel, surface ground, and hard chrome plated for added strength.
3) Balanced adjustments ensure stable performance and longevity, minimizing operational disruptions.
4) Equipped with an electric adjustment feature for the gap with the die roller, providing precision control.
5) The pad's 8mm thickness (outer diameter: φ404.9mm) and width of 250mm offer optimal contact and durability.
3. Transverse movement and repair device: Designed for efficient maintenance and extended product life.
1) Mechanically engineered for a 40mm transverse movement, the floating device ensures uniform die-cutting pad wear, automatically compensating for line speed to extend service life.
2) Electric repair device significantly enhances pad reuse, allowing for 3-4 repairs, reducing waste and costs.
3) The die-cutting roller features a pneumatic automatic separation device which reduces pad wear and maximizes longevity.
4. Plate-free fixture: Offers revolutionary time-saving and cost-effective solutions.
1) Enables fast, interchangeable, multi-functional die-cutting that eliminates the need for conventional templates for basic boxes.
2) Delivers the same precision as thin knife slotting while lowering production costs, maximizing efficiency.
3) Employs 13 servo motors to electrically adjust pre-pressure, pressure line, and plate-free knife ring size. Achieve effortless slotting size adjustment with just a few inputs, thanks to its user-friendly interface.
4. Transmission gear: Advanced engineering for smooth, reliable power transfer.
1. Constructed from 40Cr high-quality alloy steel, tempered and finished with ground and nitrided processes for exceptional longevity.
2. Precision-crafted to a six-level standard for smooth operation and low noise. With a hardness of HRC55-60, it promises long life and accurate color printing over extended use.
3. The machine's transmission parts, featuring keyless connections through expansion sleeves, eliminate gaps and ensure stability during high-speed, high-torque operations.
5. Oil supply device: Engineered for continual, precise lubrication, prolonging component life.
1) Features a mechanical oil pump with a continuous oil supply cycle for consistent lubrication.
2) Our circulation oil supply system ensures uniform gear oiling and balanced oil levels across all groups for unparalleled machine performance.
3) Utilizes a closed spray lubrication system for precise lubrication, guaranteeing transmission accuracy and extending the life of the machine's components.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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