| Customization: | Available |
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| After-sales Service: | / |
| Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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Product description of two-color chain-type water-based ink printer
I. Core functions and technical advantages
1. Two-color high-precision printing system
Dual-group independent printing unit: This remarkable system is equipped with two isolated water-based ink printing modules. It effortlessly supports the simultaneous output of two distinct colors, such as a primary color paired with a secondary color or a special color combined with a pattern. Experience the convenience of one-time molding for complex graphics with unparalleled precision.
FLEXO flexographic printing technology: Utilizing a sophisticated water-based anilox roller ink supply system combined with a high-precision ceramic anilox roller, ranging from 300 to 600LPI, ensures uniform ink distribution. Achieve exceptional printing clarity up to 1200dpi, with the ability to print text as fine as 1.5mm and dot reproduction accuracy at an impressive ±0.1mm.
360° phase electric fine-tuning: Our advanced printing wheel offers the flexibility of a 20mm lateral adjustment and supports 360-degree electric phase inch fine-tuning. Achieve outstanding color registration accuracy of ±0.8mm, perfectly meeting the elevated demands of high-precision packaging projects.
2. Chain drive system
Roller chain drive structure: Featuring a robust high-strength roller chain that adheres to ISO 606 standards, this system boasts a transmission efficiency exceeding 98%. It is engineered to endure long-term high-load operations and adeptly adapts to variable speed requirements ranging from 10 to 70 m/min.
Circulating lubrication oil supply system: The ingeniously designed gearbox incorporates an automatic circulating lubrication system to significantly minimize operating noise to below 75dB. Furthermore, it extends gear life by over 30%, ensuring unwavering stability in color registration.
Automatic chain tension compensation: Outfitted with a tension sensor and a servo motor linkage, this feature facilitates real-time monitoring of chain tightness with automatic adjustments. Avoid any printing deviations caused by chain elongation for consistently flawless output.
3. Environmentally friendly water-based ink printing technology
Water-based ink compatibility: Our system supports FLEXO water-soluble inks that comply with stringent EU REACH regulations. With VOC emissions less than 100ppm and no irritating odors, it is perfect for sensitive packaging applications, including food and medicine.
Ink automatic circulation system: Innovatively designed, when the machine halts, the rubber wheel idles automatically to prevent ink drying. With a pneumatic diaphragm pump and an independent ink-distributing motor, enjoy zero ink waste and rapid color changes in under 5 minutes.
Hot air drying system: Featuring an integrated three-stage hot air drying module, the temperature is adjustable between 50-120ºC, allowing a drying speed of up to 30 m/min. Perfectly caters to the drying demands of various materials, including films and paper, with remarkable efficiency.
2. Key technical parameters
Item Parameter range Advantages
Printing width 1400-2000mm (optional customization) Designed to accommodate three-, five-, and seven-layer corrugated cardboard as well as wide-width films, ensuring versatile application.
Applicable materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil Capable of supporting a diverse range of packaging substrates for enhanced flexibility.
Mechanical speed 10-70 meters/minute (stepless speed regulation) Offers precision in low-speed debugging and remarkable efficiency in high-speed production, catering to all operational needs.
Color registration accuracy ±0.8mm An industry-leading standard, adeptly meeting the intricate demands of fine pattern printing with exceptional detail.
Power supply power 380V/50Hz, total power 25-40kW Engineered for energy efficiency, this design conserves 15% more power than traditional equipment, ensuring cost-effective operation.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height) Its modular design ensures ease of layout and maintenance, seamlessly integrating into various workshop environments.
3. Intelligent and humanized design
1. Automatic control system
Experience seamless operation with our user-friendly PLC + touch screen interface. Powered by a Siemens PLC controller and a vibrant 10.4-inch color touch screen, it effortlessly supports parameter presets, fault diagnostics, and production data analytics, including output, energy consumption, and downtime, ensuring efficiency at every step.
Unlock the future of maintenance with our optional remote monitoring function. Leveraging the Industrial Internet of Things (IIoT) module, it provides real-time equipment status updates, early warning alerts, and OTA firmware upgrades, boosting operational efficiency and maintenance productivity to unprecedented levels.
2. Rapid Plate Change and Easy Maintenance
Innovative track sliding printing unit: Our state-of-the-art printing unit features a pneumatic locking system combined with an electric open-close structure, allowing for plate changes in under 10 minutes and enabling anilox roller replacement without halting operations, maximizing productivity.
Revolutionary modular design for wearing parts: Our anilox rollers, rubber rollers, scrapers, and other consumables are crafted with standardized interfaces for effortless replacement. Key components like chains and gears boast a longevity exceeding 8000 hours, substantially reducing downtime.
3. Comprehensive Safety Protection
Robust fully enclosed protective cover: Outfitted with a grating sensor and emergency stop button, this design ensures superior human-machine separation. The anti-winding shield on the transmission part meets stringent CE safety standards, safeguarding your investment.
Proactive ink leakage detection system: Featuring an integrated liquid level sensor and ink leakage alarm, it provides real-time monitoring of ink tank and pipeline conditions, preventing pollution incidents and maintaining a clean work environment.
IV. Diverse Application Fields and Exemplary Cases
1. Core Application Scenarios
Exquisite packaging printing: Perfectly suited for vivid graphic printing on cartons, paper boxes, and flexible packaging bags, including food bags and medicine boxes, delivering high-quality results every time.
Precision in labels and logos: Achieve flawless two-color overprinting for industrial labels, logistics labels, and anti-counterfeiting labels with remarkable accuracy and efficiency.
Specialized material processing: Expertly handles high-precision printing on aluminum foil, synthetic leather, and composite materials, setting new standards in material versatility.
2. Industry Success Stories
Elevating food packaging: A leading dairy company utilizes this machine to print milk cartons with water-based ink that conforms to FDA food contact standards, resulting in an astonishing 40% boost in annual production capacity.
Innovating medical labels: In a pharmaceutical setting, two-color printing synchronizes drug batch numbers and anti-counterfeiting codes, with color accuracy that meets stringent GMP certification standards.
V. Exceptional After-Sales Service and Prestigious Certification
1. Comprehensive Service System
Unmatched warranty and support: Enjoy a full 1-year warranty, extendable to 2 years for core components, with lifetime maintenance ensuring peace of mind and operational continuity.
Round-the-clock technical support: Avail of our dedicated 7×24 hours remote diagnostic services, ensuring uninterrupted operation and quick resolution of any issues.
Complimentary training service: Benefit from free operation training, process guidance, and an ink debugging manual, empowering you to achieve optimal performance effortlessly.
2. Esteemed Certification Qualification
Eco-friendly certification: Our water-based ink is accredited with EU REACH certification, and the equipment adheres to the ISO 14001 environmental management system, underscoring our commitment to sustainability.
Renowned quality certification: Certified with CE standards, our equipment features key components such as motors and sensors sourced from premium imported brands, ensuring top-notch quality and reliability.
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