| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery stands as a trailblazer in the world of advanced packaging printing. Seamlessly blending multi-color high-precision printing with eco-friendly practices, this innovative equipment is designed for ultimate efficiency and intelligent control. Ideally suited for cartons, paper boxes, flexible packaging, and beyond, its core features include five independent high-precision printing units coupled with a multifunctional efficiency unit-be it glazing, die-cutting, or spot color capabilities. This powerhouse machinery streamlines complex graphics' molding and surface treatment in just one go, significantly boosting production speed and print quality. Let's delve deeper into its core technologies, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Each module is powered by cutting-edge FLEXO flexographic technology and utilizes EU REACH-compliant water-based ink. VOC emissions are kept under 100ppm, making it perfect for sensitive packaging, including food and pharmaceuticals.
Micron-Level Color Registration Accuracy: With precision servo motor drives and 360° electric phase fine-tuning, the color registration accuracy achieves a remarkable ±0.5mm on flat cardboard, printing text as small as 1.5mm with dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: Featuring a pneumatic locking and track sliding structure, our printing units allow for plate changes in under 10 minutes. Plus, the anilox roller can be swapped out without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This integrated chamber scraper glazing system excels in both partial and overall glazing, enhancing surface gloss and wear resistance while drying at an impressive rate of 30 meters/minute.
Die-Cutting/Slotting Function: Select models come equipped with a linkage die-cutting unit, enabling creasing, slotting, and die-cutting of corrugated cardboard, thereby streamlining subsequent processes.
Spot Color Printing Expansion: Customize the sixth unit as a spot color channel to cater to specialized ink demands, including metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Leveraging Siemens PLC and a vibrant 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and comprehensive production data analytics, covering outputs and energy consumption.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module offers remote equipment status monitoring, early warning notifications, and OTA firmware updates to optimize operational efficiency and minimize maintenance costs.
Tension Closed-Loop Control: Equipped with tension sensors and servo motor linkages to dynamically adjust paper tape tension and eliminate printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The integrated hot air module, adjustable between 50-120ºC and supplemented with infrared radiation, dries materials at speeds of 30 meters/minute, accommodating a variety of substrates like film and paper.
Ink Zero Waste System: With the rubber wheel idling automatically during stoppages and ink supplied through a pneumatic diaphragm pump and independent ink-distributing motor, it ensures swift ink color changes in under 5 minutes, promoting ink recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: 1400-2000mm (Customization Available): Perfectly engineered for three-, five-, and seven-layer corrugated cardboard and wide-width films, offering unparalleled versatility.
Applicable Materials: Handling a spectrum of substrates including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, this machine supports diverse packaging needs.
Mechanical Speed: Ranging from 10-70 meters/minute with stepless speed regulation, it ensures precise low-speed debugging and efficient high-speed production.
Color registration accuracy ±0.5-0.8mm. This represents an industry-leading standard, perfectly catering to the demands of intricate pattern printing with stunning precision.
Power supply power 380V/50Hz, with a total power ranging from 25-40kW. Our machine boasts an energy-saving design, delivering up to 15% more power efficiency compared to conventional equipment.
Dimensions: 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height). The modular design facilitates seamless workshop layouts and ensures straightforward maintenance.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Achieve vibrant multi-color graphics and glazing in a single pass. Perfectly suited for e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Excelling in high-precision printing for film materials, ideal for food bags and everyday chemical packaging solutions.
Labels and logos
Industrial labels: Capabilities include two-color overprinting of batch numbers and QR codes, ensuring color accuracy that meets GMP certification standards.
Anti-counterfeiting labels: Enhanced anti-counterfeiting performance through the integration of spot color printing and localized glazing techniques.
Special material processing
Aluminum foil and composite materials: High-precision printing suitable for pharmaceutical aluminum foil packaging and shielding materials for electronic components.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: Features such as anilox rollers and rubber rollers come with standardized interfaces for easy replacement. Key components like chains and gears boast a lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Outfitted with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, this system adheres to CE safety standards.
Data management
Production report generation: Capture real-time data, including printing speed, ink usage, and downtime, aiding in comprehensive production efficiency analysis.
CIP4 data interface: Seamlessly connect with enterprise ERP systems for effortless transmission of orders and process parameters.
V. After-sales service and certification
Warranty and maintenance: Benefit from a 1-year whole machine warranty, with core components extended to 2 years. Enjoy 7×24 hours remote diagnosis with engineers available on-site within 48 hours domestically.
Environmental certification: Our water-based ink has achieved EU REACH certification, and the equipment aligns with the ISO 14001 environmental management system.
Quality certification: Officially CE certified, with key components such as motors and sensors sourced from premium imported brands.
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