Customization: | Available |
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Printing Page: | Single Faced |
Printing Color: | 5 Colors |
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Introducing our cutting-edge 5+1 High-Definition Water-Based Ink Printing Machinery: Revolutionizing the world of printing with unmatched quality and speed!
Experience the future of printing with the 5+1 High-Definition Water-Based Ink Printing Machinery-an epitome of precision and sustainability. This state-of-the-art equipment seamlessly amalgamates multi-color high-precision printing with eco-friendly energy-saving features and intuitive intelligent control. Primarily designed for the vibrant world of cartons, paper boxes, flexible packaging, and beyond, it revolutionizes productivity and quality. Its sophisticated configuration boasts five autonomous printing units paired with a multifunctional efficiency unit, offering capabilities such as glazing, die-cutting, or spot color enhancements. This synergy ensures one-time formation and surface treatment of intricate graphics, significantly uplifting production efficiency and elevating printing quality. Dive deeper as we unravel its core technology, application scenarios, and performance parameters to showcase unparalleled excellence:
1. Unveiling Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems: A Symphony of Innovation and Precision
Independent Five-Color Printing Unit: Each module is a masterpiece of FLEXO flexographic technology, designed to embrace water-based ink while adhering to rigorous EU REACH regulations. With VOC emissions below 100ppm, they are ideal for sensitive packaging sectors like food and pharmaceuticals.
Micron-Level Color Registration Accuracy: With the power of servo motor drive and 360° electric phase fine-tuning, achieve color registration accuracy of ±0.5mm on flat cardboard. Print text as small as 1.5mm and enjoy dot reproduction precision of ±0.1mm.
Quick Plate Change Design: Our printing units feature a revolutionary pneumatic locking and track sliding structure, enabling plate changes in under 10 minutes. Moreover, replace the anilox roller effortlessly without halting the machine.
Multifunctional Efficiency Unit (+1 Configuration): A Hub of Versatility and Excellence
Water-Based Glazing Module: Dive into a chamber scraper glazing system that achieves partial or full glazing with ease. Enhance surface gloss and wear resistance, drying swiftly at a pace of 30 meters/minute.
Die-Cutting/Slotting Function: With some models featuring a linkage die-cutting unit, support is extended to creasing, slotting, and die-cutting corrugated cardboard. This innovation reduces reliance on subsequent processes, streamlining productivity.
Spot Color Printing Expansion: The sixth unit opens doors to customization as a spot color channel, accommodating special inks such as metallic and fluorescent colors, addressing niche printing requirements.
Intelligent Automation Control System: Enabling Seamless and Smart Operations
PLC + Touch Screen Operation: Adopting Siemens PLC with a vibrant 10.4-inch color touch screen, this system supports parameter presets, fault diagnosis, and production data analytics, including output and energy consumption metrics.
Remote Monitoring (Optional): Harness the Industrial Internet of Things (IIoT) module for remote equipment status monitoring, early warning notifications, and OTA firmware upgrades, minimizing operation and maintenance costs.
Tension Closed-Loop Control: Equipped with a tension sensor and servo motor linkage, this system adjusts paper tape tension in real-time, averting printing deviations and ensuring flawless outputs.
Efficient Drying and Eco-Friendly Design: Advance with Sustainability and Efficiency
Three-Stage Hot Air Drying: With an integrated hot air drying module (adjustable 50-120ºC), complemented by infrared radiation auxiliary drying, achieve drying speeds of 30 meters/minute, suitable for diverse materials like film and paper.
Ink Zero Waste System: Experience innovation with the rubber wheel's automatic idling when halted, and a pneumatic diaphragm pump that supplies ink with an independent motor, achieving swift ink color changes in under 5 minutes and recycling.
2. Key Technical Parameters: Defining the Standards of Excellence
Project Parameter Range and Advantages: Tailored for Perfection
Printing Width: Offering a customizable range of 1400-2000mm, this machine is adept at handling three-, five-, and seven-layer corrugated cardboards, as well as wide-width films with unparalleled efficiency.
Applicable Materials: Versatile enough to support cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, catering to a variety of packaging substrates.
Mechanical Speed: With a range of 10-70 meters/minute (stepless speed regulation), you can trust this machine for precise low-speed debugging and efficient high-speed production, meeting diverse operational demands with precision.
Color registration accuracy ±0.5-0.8mm. Enjoy industry-leading precision, ensuring impeccable detail for all your fine pattern printing needs.
Power supply: 380V/50Hz, with a total power of 25-40kW. Our innovative energy-saving design reduces power usage by 15% compared to traditional machinery.
Dimensions: 8-12 meters (L) × 2.5 meters (W) × 2.8 meters (H). Experience a modular design crafted for effortless workshop integration and hassle-free maintenance.
3. Application areas and typical scenarios
Ideal for packaging printing
Carton / Paper box printing: Achieve seamless multi-color graphics and glazing in one pass, perfect for e-commerce logistics, gift boxes, and more.
Soft packaging: Specialize in high-precision film material printing, ideal for food bags and daily chemical packaging solutions.
Labels and logos
Industrial labels: Experience flawless two-color overprinting for batch numbers and QR codes, with color precision meeting GMP certification standards.
Anti-counterfeiting labels: Enhance product security with spot color printing and localized glazing for superior anti-counterfeiting performance.
Special material processing
Aluminum foil and composite materials: Deliver high-precision printing tailored for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: Benefit from standardized interfaces for consumables like anilox and rubber rollers, making replacements easy. Key components boast a lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Features grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all compliant with CE safety standards.
Data management
Production report generation: Real-time data recording, including printing speed, ink use, and downtime, supports comprehensive production efficiency analyses.
CIP4 data interface: Seamlessly connect to enterprise ERP systems, allowing smooth transmission of orders and process parameters.
V. After-sales service and certification
Warranty and maintenance: Enjoy a 1-year warranty on the entire machine, with core components extended to 2 years. Benefit from 7×24 hours remote diagnosis and on-site service by engineers within 48 hours domestically.
Environmental certification: Our water-based ink meets EU REACH standards, and our equipment upholds the ISO 14001 environmental management system.
Quality certification: CE certified, with key components like motors and sensors sourced from top-tier imported brands.