Product Description
1. Paper Feeding Section:
Our cutting-edge High-Speed Carton Ink Printing Machinery integrates a revolutionary servo pressure-free extended paper feeding front edge. This advanced system eliminates the need for paper guide rubber rollers and embossing roller pressure feeding, ensuring the cardboard is seamlessly conveyed to the printing roller through an innovative front edge vacuum technique. The synchronization of the power input gear in the paper feeding section with the vacuum paper guide wheel enhances precision and efficiency. The elimination of roller pressure adjustments simplifies paper feeding time management, allowing for extended auxiliary feeding durations.
The French Martin-inspired front edge paper feeding structure features a table top that dynamically tilts for efficient paper feeding, minimizing the risk of jams and cardboard damage during the lifting and feeding process. This design is ideal for handling single and curved corrugated cardboards. The Martin bellows, characterized by its snail-type suction blower, intensifies the suction force on denser cardboards, ensuring a perfectly straight feed. The lifting and lowering table incorporates a light-pressure bearing wheel frame, which adeptly balances weight during high-stacked cardboard feeding, enhancing the speed of the bellows in the pressure-free section.
The innovative pressure-free front edge paper feeding system protects cardboard integrity by eliminating the traditional paper guide rubber roller. This advancement guarantees the cardboard retains its original physical properties, offering manufacturers greater flexibility in paper selection. By removing the rubber roller conveyor mechanism, the system prevents damage during transport, achieving a level of protection unmatched by other paper feeding technologies.
1. Machine Clutch:
1) The electric control machine clutch is equipped with a continuous alarm bell that rings during operation, ensuring maximum operator safety.
2) Cutting-edge Pneumatic Interlocking Device
3) The integration of a variable frequency motor and controller in the main motor and fan results in energy efficiency, smooth startups, and is complemented by a motor start protection device.
2. Front Edge Paper Feeding System
1) Our system boasts suction-assisted paper feeding with a powerful 7.5KW fan. The adjustable air volume caters to various cardboard bends, guaranteeing flawless feeding.
2) Powered by rapid and robust cylinders, our paper lifting and dropping mechanism enhances operational efficiency.
3) With a single touch, adjust the side, front, and rear baffles electronically for seamless operation.
4) Featuring Taiwan's ultra-durable front edge feeding wheel, renowned for its remarkable durability and resistance to wear.
5) Choose between continuous or interval paper feeding with our adaptable interval paper feeding device to suit your operational needs.
6) A state-of-the-art seven-inch computer touch screen provides intuitive control, displaying production volumes and issuing counting alarms.
3. Automatic Zeroing Device
1) Both the paper feeding and die-cutting units are engineered for electric and automatic zeroing, enhancing precision.
2) Featuring an automatic zeroing device for general cartons, which allows for precise adjustments with just two trial prints, reducing cardboard waste significantly.
4. Dust Removal Device
1) Our paper feeding segment's brush dust removal device eradicates impurities on the cardboard surface, elevating printing quality.
2) Capable of storing up to 999 orders with unparalleled precision and efficiency in automatic alignment.
3) Effortlessly execute one-key alignment and slot size adjustments with our user-friendly system.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Experience the precision and craftsmanship of our machinery with an outer diameter of 395mm, majestically extended to 405mm when including the outer diameter of the plate.
2) Revel in the gleaming finish of steel pipes, expertly ground and adorned with a hard chrome plating, ensuring durability and an immaculate surface.
3) Our meticulous balance correction guarantees seamless and smooth operation, providing you with unparalleled performance.
4) Embrace innovation with our ratchet fixed plate rolling shaft, designed for efficiency and precision in every movement.
5) Explore versatility with our full plate hanging plate slot, crafted to accommodate 9mm hanging plate strips, enhancing adaptability.
6) Simplify your workflow with electric foot switch control for effortless loading and unloading of printing plates, facilitating forward and reverse rotation.
2. Printing roller:
1) Our printing roller boasts a robust outer diameter of 159mm, engineered for optimal performance.
2) Featuring a surface of steel pipes that are meticulously ground and hard chrome plated, providing a perfect blend of strength and elegance.
3) Experience flawless operation with balance correction mechanisms that ensure smooth, uninterrupted performance.
4) Achieve precision with manual gap dial adjustments ranging from 0-12mm, allowing fine-tuning for perfect printing outcomes.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with a substantial outer diameter of 99mm, features a thick-walled steel pipe and a quick-adjustment paper guide wheel for efficient feeding.
2) The lower roller impresses with an outer diameter of 156mm and a thick-walled steel pipe, complete with ground surfaces and hard chrome plating for superior durability.
3) Fine-tune your paper feeding process with manual adjustments of the gap dial, adjustable within a range of 0-12mm.
4. Steel anilox roller
1) Distinguished by an outer diameter of φ213, our steel anilox roller offers customizable mesh numbers of 180, 200, 220, 240, and 260, tailored to your specific needs.
2) With a surface that is expertly ground, mesh pressed, and hard chrome plated, this roller is a testament to excellence in printing technology.
3) Enjoy perfect balance correction for consistently smooth operation, ensuring uniform dots and inking precision.
4) The anilox roller features a wedge overrunning clutch, meticulously designed to distribute ink evenly and facilitate easy cleaning.
5) Benefit from manual adjustments of the anilox gap dial, allowing precise control over the inking process.
5. Rubber roller:
1) Our rubber roller showcases a compelling outer diameter of φ200mm, crafted for optimal performance.
2) With a surface wrapped in wear-resistant rubber and perfectly balanced, it offers exceptional durability and consistent results.
3) Special grinding in the middle and high areas ensures superior ink transfer, enhancing the quality of your prints.
4) Experience precision with rubber hardness calibrated to 60-65 degrees, tailored for optimal performance.
5) Our Yunmo motor operates silently, offering not only efficiency but also a tranquil working environment.
6. Phase adjustment mechanism:
1) Discover innovation with our planetary gear business structure, engineered for precision and reliability.
2) Enjoy the convenience of electric digital adjustments, offering 360-degree control of the printing phase, whether in operation or paused.
3) Our electric lateral position adjustment extends over a range of ±10mm, providing unmatched flexibility and accuracy.
7. Ink circulation
1) Experience stable ink supply with a pneumatic diaphragm pump, ensuring quick and hassle-free operation and maintenance.
2) Our ink filter is designed to effortlessly filter impurities, maintaining the quality and consistency of your prints.
8. Printing phase fixing device:
1) The electromagnetic clutch brake device is engineered for superior control and precision, ensuring reliable phase fixation.
2) When adjusting the phase, the brake mechanism preserves the original gear position, maintaining operational integrity and precision.
9. Oil supply device:
1) Our mechanical oil pump ensures a seamless oil supply circulation, promoting the efficiency and longevity of your machinery.
2) The ingenious circulating oil supply system ensures that each gear receives an even distribution of ink, maintaining a harmonious balance in the oil level across all groups.
Three-die cutting section
1. Die roller (lower roller)
1) The formidable outer diameter stands at φ360mm, optimizing performance while excluding the die.
2) Crafted from superior cast steel, its surface is meticulously ground and adorned with hard chrome plating, enhancing durability.
3) Its balanced adjustment capabilities significantly boost operational stability, ensuring seamless functionality.
4) The precision-engineered spacing of the die fixing screw holes is standardized at 50mm*50mm, allowing for versatile application.
5) It is tailored for a die height of 25.4mm, accommodating various production needs.
6) With a die cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, it offers exceptional versatility.
2. Rubber pad roller (upper roller)
1) The outer wall impressively measures φ388.9mm, providing robust support.
2) Made with the finest cast steel, its surface is equally ground and hard chrome plated, ensuring longevity and resilience.
3) Like its counterpart, it benefits from balanced adjustments, fostering superior operational stability.
4) Featuring electric adjustment of the gap with the die roller, it allows for precise control.
5) The pad is 8mm thick (outer diameter: φ404.9mm), with a width of 250mm, ensuring optimal performance.
3. Transverse movement and repair device:
1) A mechanical transverse of 40mm with a floating device ensures die-cutting uniformity, automatically compensating for line speed to evenly distribute wear on the die-cutting pad, thus prolonging service life.
2) The electric repair device enhances the reuse rate of pads, allowing for 3-4 repairs to extend their lifespan.
3) The pneumatic automatic separation device for the die-cutting roller minimizes pad wear, thereby significantly increasing service life.
4. Plate-free fixture:
1) This fast-interchangeable, multi-functional die-cutting feature negates the need for conventional box templates, streamlining operations.
2) It mimics the effects of thin knife slotting, resulting in substantial production cost savings.
3) With 13 servo motors, it electrically adjusts pre-pressure, pressure line, and plate-free knife ring size. A one-key adjustment of slotting size is achievable by simply inputting cardboard dimensions, offering simplicity and ease.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, these gears are tempered, ground, and nitride-treated, ensuring unmatched durability and precision.
2. Engineered to a six-level precision, they operate smoothly with low noise and maintain a hardness of HRC55-60. Their long life and low wear promise consistent printing color accuracy.
3. Featuring a keyless connection (expansion sleeve) for all machine transmission parts (shaft and gear connection), this eliminates connection gaps, making them ideal for sustained high-speed operations with large torque.
5. Oil supply device:
1) Mechanical oil pump facilitates an efficient oil supply cycle, optimizing machinery performance.
2) The system's circulation oil supply achieves uniform gear lubrication and balanced oil levels for each group, enhancing overall functionality.
3) A closed spray lubrication system is employed to guarantee precise transmission accuracy and extend the lifespan of components.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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