| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Discover the revolutionary 5+1 high-definition water-based ink printing machinery, an epitome of innovation in packaging printing solutions. This state-of-the-art equipment seamlessly combines multi-color high-precision printing with eco-friendly and energy-saving features, orchestrated under a smart control system. Primarily tailored for cartons, paper boxes, and flexible packaging, this machine boasts a compelling core configuration: five autonomous printing units coupled with an additional multifunctional efficiency unit-ideal for glazing, die-cutting, or spot color application. Embrace the power of one-time molding and intricate surface treatments, elevating both production efficiency and printing quality to unprecedented heights. Let's delve into its core technology, explore its application landscapes, and uncover its performance prowess:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module is masterfully integrated with cutting-edge FLEXO flexographic technology, supporting eco-conscious water-based inks in line with EU REACH standards. Experience VOC emissions kept remarkably low at under 100ppm, perfectly tailored for sensitive packaging requirements, such as those in the food and pharmaceutical industries.
Micron-Level Color Registration Accuracy: Experience the precision of servo motor-driven systems paired with 360° electric phase fine-tuning, achieving color registration accuracy as tight as ±0.5mm on flat cardboard. Enhance your printing capabilities with a minimum text size of 1.5mm, and dot reproduction precision reaching ±0.1mm.
Quick Plate Change Design: Revolutionize your workflow with our pneumatic locking and track sliding structure, reducing plate change time to under 10 minutes. Swap anilox rollers seamlessly without halting the machine, maintaining a continuous and efficient print production process.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Elevate your print finishes with our integrated chamber scraper glazing system, capable of both partial and full glazing to enhance surface gloss and wear resistance. Benefit from rapid drying speeds of up to 30 meters/minute.
Die-Cutting/Slotting Function: Select models feature a synchronized die-cutting unit, streamlining operations by supporting creasing, slotting, and die-cutting of corrugated cardboard. Minimize reliance on subsequent processes for a more efficient production cycle.
Spot Color Printing Expansion: Customize your sixth unit as a dedicated spot color channel, embracing special ink requirements such as metallic and fluorescent colors, ensuring your prints stand out with vibrant and exceptional finishes.
Intelligent Automation Control System
PLC + Touch Screen Operation: Experience seamless operations with Siemens PLC and a vivid 10.4-inch color touch screen. Explore features like parameter presets, fault diagnostics, and comprehensive production data analytics including output and energy consumption.
Remote Monitoring (Optional): Step into the future with the Industrial Internet of Things (IIoT) module, offering remote equipment status monitoring, early warning notifications, and OTA firmware upgrades, all designed to lower your operation and maintenance expenses.
Tension Closed-Loop Control: Benefit from real-time adjustments to paper tape tension, courtesy of a tension sensor and servo motor linkage, ensuring precise and deviation-free printing every time.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Our advanced hot air drying module, adjustable from 50-120ºC, incorporates infrared radiation for auxiliary drying. Achieve drying speeds of 30 meters/minute, adaptable to diverse materials such as film and paper.
Ink Zero Waste System: Our innovation ensures zero ink waste, featuring automatic rubber wheel idling upon machine stoppage, alongside a pneumatic diaphragm pump and independent ink-distributing motor for rapid color shifts (<5 minutes) and effective ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization) Perfectly designed for three-, five-, and seven-layer corrugated cardboard as well as wide-width films.
Applicable Materials: Capable of handling Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil; provides versatility for varied packaging substrates.
Mechanical Speed: Ranging from 10-70 meters/minute with stepless speed regulation, offering precise low-speed debugging and highly efficient high-speed production.
Color registration precision is set at an impeccable ±0.5-0.8mm, establishing an industry-leading standard that impeccably caters to the needs of exquisite fine pattern printing.
The power supply operates at 380V/50Hz with a total power ranging between 25-40kW. This innovative energy-saving design remarkably conserves up to 15% more power compared to traditional equipment, aligning with eco-friendly production.
Dimensions stand at a robust 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height). Our modular design ensures seamless integration into any workshop, simplifying layout arrangements and facilitating hassle-free maintenance.
3. Application areas and typical scenarios
Packaging printing
Crafted for Carton / Paper box printing, this machine executes multi-color graphics and glazing in one seamless motion, making it ideal for producing vibrant e-commerce logistics boxes, elegant gift boxes, and more.
Our Soft packaging capabilities support high-precision printing on film materials, making them perfect for food bags and everyday chemical packaging bags, ensuring superior quality and clarity.
Labels and logos
Industrial labels: Achieve precise two-color overprinting for batch numbers and QR codes, maintaining color accuracy that fulfills GMP certification standards, ensuring reliability and compliance.
Anti-counterfeiting labels: Enhance security with spot color printing and targeted glazing, elevating the anti-counterfeiting effectiveness of your products.
Special material processing
Efficiently print on Aluminum foil and composite materials with high precision, making them suitable for pharmaceutical aluminum foil packaging and shielding materials for electronic components.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Designed with modular wearing parts like anilox rollers and rubber rollers that feature standardized interfaces for easy replacement. Key components, including chains and gears, boast a remarkable lifespan of over 8,000 hours.
A fully enclosed protective cover is integrated, equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all adhering to CE safety standards to ensure ultimate safety.
Data management
Our sophisticated system enables the generation of production reports by recording real-time data on printing speed, ink usage, downtime, and more, facilitating insightful production efficiency analysis.
The CIP4 data interface seamlessly connects to enterprise ERP systems, ensuring the effortless transmission of orders and process parameters, optimizing your workflow with precision.
V. After-sales service and certification
Our comprehensive after-sales service offers a complete 1-year machine warranty, with core components extended to 2 years. Enjoy 24/7 remote diagnostics and the availability of engineer on-site service within 48 hours domestically.
Environmental stewardship is guaranteed as our water-based ink has secured EU REACH certification, and the equipment adheres to ISO 14001 environmental management standards.
Quality assurance is our hallmark, as evidenced by CE certification, with key components like motors and sensors sourced from reputable imported brands, ensuring reliability and excellence.
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