| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Discover the cutting-edge 5+1 high-definition water-based ink printing machinery, a marvel of advanced packaging technology designed to elevate your printing solutions. This machinery is a seamless blend of multi-color high-precision printing, eco-friendly processes, and intelligent control systems. Ideal for applications in cartons, paper boxes, and flexible packaging, this powerhouse features five independent printing units coupled with a versatile multifunctional efficiency unit for tasks like glazing, die-cutting, or spot color application. It ensures one-time molding and surface treatment of intricate graphics, markedly enhancing both production efficiency and print quality. Delve into details about its core technology, usage contexts, and performance parameters below.
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
The independent five-color printing unit leverages FLEXO flexographic technology, making it a paragon of precision. It supports water-based ink compliant with EU REACH standards, ensuring VOC emissions stay below 100ppm, making it perfect for sensitive packaging like food and pharmaceuticals.
Achieve micron-level color registration accuracy with a sophisticated servo motor drive and 360° electric phase fine-tuning. This ensures color accuracy within ±0.5mm on flat cardboard, with the ability to print text as small as 1.5mm, and dot reproduction precision at ±0.1mm.
Experience swift transitions with the quick plate change design. The printing unit's pneumatic locking and track sliding structure allow for a plate change time of under 10 minutes, and the anilox roller can be swapped without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
The water-based glazing module features an integrated chamber scraper system for both partial and full-surface glazing. This module enhances surface gloss and wear resistance, with a drying speed of up to 30 meters/minute.
Some models come equipped with a linkage die-cutting unit, offering die-cutting and slotting capabilities. This feature is invaluable for creasing and shaping corrugated cardboard, streamlining post-production processes.
The sixth unit can be tailored as a spot color channel, designed to meet special printing needs, including metallic and fluorescent inks, expanding your printing possibilities.
Intelligent Automation Control System
Operate with ease using the Siemens PLC and a vibrant 10.4-inch color touch screen. This system supports parameter presets, fault diagnosis, and comprehensive production data analytics like output and energy consumption.
Opt for smarter operations with the optional Industrial Internet of Things (IIoT) module. It enables remote monitoring of equipment status, early warning notifications, and over-the-air firmware updates, all contributing to reduced operational and maintenance expenses.
The tension closed-loop control system uses a sophisticated tension sensor and servo motor linkage to modulate paper tape tension in real-time, eliminating printing deviations.
Efficient Drying and Environmentally Friendly Design
A three-stage hot air drying system, with adjustable temperatures from 50-120ºC, is paired with infrared radiation for auxiliary drying. This configuration achieves a formidable drying speed of 30 meters/minute, catering to various materials such as films and paper.
Innovative ink management with the zero waste system ensures that the rubber wheel idles automatically when the machine halts. The pneumatic diaphragm pump, with its independent ink-distributing motor, allows for rapid ink color changes in under 5 minutes and ink recycling.
2. Key Technical Parameters
Project - Parameter Range - Advantages
Printing Width: From 1400-2000mm (Customizable) - Tailored for three-, five-, and seven-layer corrugated cardboard and wide-width films, ensuring versatile application.
Applicable Materials: From Cardboard (150-600gsm) to Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), and Aluminum Foil - Offers wide substrate compatibility for diverse packaging needs.
Mechanical Speed: Ranges from 10 to 70 meters/minute with stepless speed regulation - Facilitates precise low-speed debugging and efficient high-speed production.
Achieve unparalleled precision with our color registration accuracy of ±0.5-0.8mm, setting the benchmark in the industry. This precision meets the demanding requirements for intricate pattern printing.
Our machine boasts an energy-efficient design, operating on a 380V/50Hz power supply with a total power range of 25-40kW. Experience up to 15% more energy savings compared to traditional equipment.
With dimensions of 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height), this machine offers a modular design that simplifies workshop layout and maintenance, ensuring seamless integration into your production environment.
3. Application areas and typical scenarios
Packaging printing
For cartons and paper boxes, our machine enables seamless multi-color graphics and glazing in one pass, making it ideal for e-commerce logistics boxes, gift boxes, and more.
In soft packaging, our machine excels at high-precision printing on film materials, perfect for food bags and daily chemical packaging bags.
Labels and logos
Our industrial labels feature two-color overprinting for batch numbers and QR codes, with color accuracy that meets GMP certification standards.
Enhance product security with anti-counterfeiting labels that combine spot color printing with localized glazing for superior anti-counterfeiting performance.
Special material processing
Our technology supports high-precision printing on aluminum foil and composite materials, making it suitable for pharmaceutical packaging and shielding materials for electronic components.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular design includes standardized interfaces for consumable parts like anilox and rubber rollers, ensuring easy replacement. Key components such as chains and gears boast a lifespan exceeding 8,000 hours.
The fully enclosed protective cover is equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all meeting CE safety standards to ensure operational security.
Data management
Efficiently generate production reports with real-time data recording, including printing speed, ink usage, and downtime, to support comprehensive production efficiency analysis.
Our CIP4 data interface seamlessly connects to the enterprise ERP system, facilitating the smooth transmission of orders and process parameters.
V. After-sales service and certification
Benefit from a 1-year full machine warranty, with core components covered for 2 years. We offer 7×24 hours remote diagnosis and ensure engineer on-site service within 48 hours domestically.
Our water-based ink has passed the stringent EU REACH certification, and the equipment adheres to the ISO 14001 environmental management system, underlining our commitment to environmental stewardship.
Our machine is CE certified, and we utilize key components, such as motors and sensors, from top imported brands to ensure unmatched quality and reliability.
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