| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Unveiling the 5+1 High-Definition Water-Based Ink Printing Marvel
Introducing the cutting-edge 5+1 high-definition water-based ink printing machinery, a marvel of advanced packaging technology. This powerhouse of innovation seamlessly blends multi-color high-precision printing with eco-friendly, energy-saving elements and state-of-the-art intelligent controls. Perfectly designed for use in diverse fields such as cartons, paper boxes, and flexible packaging, this machinery boasts a stellar core configuration of five independent printing units complemented by a multifunctional efficiency unit. Imagine achieving complex graphics in a single molding process, with surface treatments that elevate both production efficiency and print quality. Let's delve into the core technologies, application scenarios, and performance parameters that set this machine apart.
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Each module is a testament to precision, equipped with state-of-the-art FLEXO flexographic technology, fully compatible with EU REACH-compliant water-based inks. With VOC emissions under 100ppm, these units are ideal for sensitive packaging, including food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Harnessing the power of servo motor drive and meticulous 360° electric phase fine-tuning, this system achieves a color registration accuracy of ±0.5mm on flat cardboard. Marvel at its ability to print text as small as 1.5mm, with impeccable dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: Experience unparalleled efficiency with a pneumatic locking and track sliding structure, enabling plate changes in less than 10 minutes. Enjoy seamless operations with the ability to replace the anilox roller without halting the machine.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, this unit excels in delivering partial or overall glazing, enhancing surface gloss and wear resistance. At a drying speed of 30 meters/minute, it ensures rapid processing.
Die-Cutting/Slotting Function: Select models boast a linkage die-cutting unit, facilitating seamless creasing, slotting, and die-cutting of corrugated cardboard, optimizing subsequent processes.
Spot Color Printing Expansion: For bespoke needs, the sixth unit can transform into a spot color channel, adept at printing special inks such as metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC alongside a vibrant 10.4-inch color touch screen, this system supports parameter presets, fault diagnosis, and detailed production data analytics including metrics on output and energy consumption.
Remote Monitoring (Optional): Leverage the Industrial Internet of Things (IIoT) module for real-time remote equipment monitoring, early warning notifications, and seamless OTA firmware upgrades, substantially cutting down operation and maintenance costs.
Tension Closed-Loop Control: The synergy between the tension sensor and servo motor ensures real-time adjustments to the paper tape tension, effectively preventing printing deviations and ensuring consistent quality.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: This integrated hot air drying module, adjustable between 50-120ºC, coupled with infrared radiation, accelerates the drying process to a remarkable 30 meters/minute, accommodating materials from films to paper with ease.
Ink Zero Waste System: Ingeniously designed, this system employs a rubber wheel that idles during machine stops, and a pneumatic diaphragm pump paired with an independent ink motor to achieve swift ink color changes in under 5 minutes and efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: Ranging from 1400-2000mm, this customizable feature is perfect for handling three-, five-, and seven-layer corrugated cardboard as well as wide-width films.
Applicable Materials: Catering to a plethora of substrates, this machine supports cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, making it highly versatile across various packaging needs.
Experience unparalleled efficiency with our High-Speed High-Definition Ink Printing Machine, boasting a mechanical speed ranging from 10-70 meters per minute with seamless speed regulation. Enjoy precise low-speed debugging for meticulous adjustments and swift high-speed production for optimal productivity.
Achieve exceptional precision with color registration accuracy within ±0.5-0.8mm, setting an industry-leading standard. This meticulous accuracy caters to the demands of intricate pattern printing, ensuring each print is a masterpiece.
Harness the power of energy efficiency with a 380V/50Hz power supply, delivering a total power range of 25-40kW. Our advanced energy-saving design reduces power consumption by 15% compared to traditional equipment, optimizing operational cost savings.
Streamline your workspace with our machine's modular dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. This modular design facilitates effortless integration into any workshop layout, simplifying maintenance and adaptability.
3. Application areas and typical scenarios
Packaging printing
Effortlessly print multi-color graphics and glazing on cartons and paper boxes in a single pass. Ideal for the e-commerce sector, logistics packaging, and premium gift boxes, delivering vibrant and durable results.
Soft packaging: Master the art of high-precision film material printing, perfect for producing visually striking food bags and daily chemical packaging, ensuring quality and consistency.
Labels and logos
Industrial labels: Achieve flawless two-color overprints for batch numbers and QR codes, meeting GMP certification standards with exceptional color fidelity.
Anti-counterfeiting labels: Elevate product security with spot color printing combined with selective glazing, enhancing anti-counterfeiting measures dramatically.
Special material processing
Aluminum foil and composite materials: Execute high-precision printing tailored for pharmaceutical aluminum foil packaging and electronic component shielding, ensuring functionality and quality.
IV. Intelligent and humanized design
Quick maintenance and safety protection
With modular wearing parts such as anilox and rubber rollers featuring standardized interfaces, replacements are effortless. Key components like chains and gears offer exceptional durability, lasting over 8,000 hours.
Safety meets innovation with our fully enclosed protective cover, graced with grating sensors and emergency stop buttons. Anti-winding shields safeguard the transmission parts, all conforming to CE safety standards for ultimate peace of mind.
Data management
Empower your operations with real-time production reports, capturing essential data like printing speed, ink usage, and downtime. These insights support comprehensive production efficiency analysis.
Integrate effortlessly with our CIP4 data interface, designed to connect seamlessly with your enterprise ERP system. Achieve smooth order processing and accurate parameter transmission for streamlined operations.
V. After-sales service and certification
Benefit from our extensive after-sales service, including a 1-year comprehensive machine warranty (2 years for core components). Enjoy 7×24 hour remote diagnostics and prompt engineer on-site service within 48 hours domestically.
Environmental stewardship is at our core. Our water-based ink has achieved EU REACH certification, and our equipment complies with the ISO 14001 environmental management system, reflecting our commitment to sustainability.
Assure quality with our CE certification and the use of premium imported brands for key components like motors and sensors, ensuring reliability and superior performance.
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