| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery stands at the zenith of packaging printing technology, harmoniously blending multi-color high-precision printing, environmentally responsible practices, and smart automation. Primarily designed for cartons, paper boxes, flexible packaging, and more, this cutting-edge machine boasts five independent high-precision printing units paired with a dynamic multifunctional efficiency unit. This synergy enables intricate one-time molding and surface treatment of complex graphics, significantly enhancing production efficiency and print quality. Delve deeper into its core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module is anchored by FLEXO flexographic technology, which harmonizes with water-based ink compliant with stringent EU REACH standards, ensuring VOC emissions remain below 100ppm. Tailored for sensitive packaging, it is ideal for food and pharmaceutical applications.
Micron-Level Color Registration Accuracy: With innovative servo motor drive and 360° electric phase fine-tuning, achieve impeccable color registration accuracy of ±0.5mm on flat cardboard, capable of printing the finest text at 1.5mm and achieving dot reproduction precision of ±0.1mm.
Quick Plate Change Design: The printing unit incorporates a state-of-the-art pneumatic locking and track sliding mechanism, allowing for plate changes in under 10 minutes. The anilox roller can be swapped seamlessly without halting production.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, it effortlessly performs partial or full glazing, enhancing surface sheen and durability, with a drying pace of 30 meters per minute.
Die-Cutting/Slotting Function: Select models come equipped with a synchronized die-cutting unit, streamlining the creasing, slotting, and die-cutting of corrugated cardboard, thereby reducing reliance on post-processing.
Spot Color Printing Expansion: The customizable sixth unit opens a channel for spot color printing, catering to special ink requirements including metallic and fluorescent tones.
Intelligent Automation Control System
PLC + Touch Screen Operation: Harnessing Siemens PLC and a 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and production data analysis, including output and energy metrics.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module facilitates real-time remote monitoring, proactive alert notifications, and OTA firmware updates, significantly lowering operational and maintenance expenses.
Tension Closed-Loop Control: Equipped with a tension sensor and servo motor synchronization, it dynamically adjusts paper tape tension in real-time, ensuring precision and eliminating printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Integrated with a versatile hot air drying module (temperature adjustable between 50-120ºC), augmented by infrared radiation for auxiliary drying, achieving a speed of 30 meters per minute, adaptable for diverse materials like film and paper.
Ink Zero Waste System: The innovative rubber wheel idles automatically when the machine ceases operation. A pneumatic diaphragm pump, paired with an independent ink-distributing motor, facilitates rapid ink color changes in under five minutes with effective recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization): Perfectly suited for three-, five-, and seven-layer corrugated cardboards and broad-width films, offering versatility in packaging dimensions.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil: Supports a diverse array of packaging substrates, ensuring adaptability across various packaging needs.
Experience unparalleled mechanical precision with our High-Speed High-Definition Ink Printing Machine, offering a mechanical speed range of 10-70 meters/minute, complete with stepless speed regulation. Enjoy the accuracy of low-speed debugging, paired with the efficiency of high-speed production.
Achieve the pinnacle of printing precision with a color registration accuracy of ±0.5-0.8mm, setting the industry standard and fully catering to the demands of intricate pattern printing with unmatched clarity and detail.
Our 380V/50Hz power supply framework boasts a total power capacity of 25-40kW, featuring an innovative energy-saving design that reduces power consumption by 15% compared to traditional systems, ensuring both environmental and economic benefits.
Embrace the modular design with dimensions of 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height), facilitating seamless integration into any workshop layout while simplifying maintenance procedures.
3. Application areas and typical scenarios
Packaging printing
Capitalize on our machine's ability to execute multi-color graphics and glazing in a single pass for cartons and paper boxes, ideal for e-commerce logistics boxes, luxury gift packaging, and more.
Optimize high-precision printing on soft packaging film materials, perfect for producing food bags and daily chemical packaging bags with striking clarity and detail.
Labels and logos
Enhance your industrial labels with two-color overprinting of batch numbers and QR codes, achieving color accuracy that aligns with GMP certification standards.
Enhance product security with anti-counterfeiting labels that incorporate spot color printing and selective glazing to significantly boost anti-counterfeiting capabilities.
Special material processing
Our high-precision printing is adept for aluminum foil and composite materials, making it ideal for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Simplify maintenance with modular wearing parts such as anilox and rubber rollers, featuring standardized interfaces for easy replacement. Key components like chains and gears boast a life expectancy of over 8,000 hours.
Ensure safety with a fully enclosed protective cover equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, fully compliant with CE safety standards.
Data management
Leverage real-time production report generation to track key metrics like printing speed, ink usage, and downtime, aiding in comprehensive production efficiency analysis.
Utilize the CIP4 data interface to seamlessly integrate with enterprise ERP systems, enabling smooth transmission of orders and process parameters.
V. After-sales service and certification
Benefit from comprehensive service with a 1-year whole machine warranty (extending to 2 years for core components), along with 24/7 remote diagnostics and engineer on-site service within 48 hours domestically.
Our water-based inks have achieved EU REACH certification, and our equipment fully complies with ISO 14001 environmental management standards, underscoring our commitment to sustainability.
Rest assured with CE certification, utilizing key components like motors and sensors from esteemed international brands, reinforcing our dedication to unparalleled quality.
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