| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery stands as a leading-edge marvel in the realm of packaging printing equipment. This sophisticated machine harmoniously intertwines the brilliance of multi-color high-precision printing with the virtues of environmental conservation and intelligent automation. Perfectly suited for diverse applications such as cartons, paper boxes, and flexible packaging, its core configuration boasts five autonomous printing units coupled with a multifunctional efficiency unit (ideal for processes like glazing, die-cutting, or spot color application). This ingenious design empowers seamless one-time molding and surface treatment of intricate graphics, drastically elevating both production efficiency and the quality of prints. Let's delve into the specifics of its groundbreaking core technology, versatile application scenarios, and impressive performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module within this printing marvel is fortified with FLEXO flexographic technology, supporting water-based inks that adhere to the stringent EU REACH regulations. With VOC emissions maintained under 100ppm, it is ideally suited for sensitive packaging such as those used in the food and pharmaceutical industries.
Micron-Level Color Registration Accuracy: Leveraging servo motor drives and 360° electric phase fine-tuning, this machine achieves remarkable color registration accuracy of ±0.5mm (with flat cardboard). It can print text as small as 1.5mm and achieve dot reproduction with an accuracy of ±0.1mm.
Quick Plate Change Design: The printing unit's innovative pneumatic locking combined with a track sliding structure enables plate changes in less than 10 minutes. Additionally, the anilox roller can be replaced seamlessly without halting the machine's operation.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, this module accomplishes both partial and overall glazing, enhancing surface gloss and wear resistance. It can dry at an impressive speed of 30 meters/minute.
Die-Cutting/Slotting Function: Select models include a linkage die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard, thereby minimizing reliance on subsequent processes.
Spot Color Printing Expansion: The sixth unit's customization as a spot color channel caters to the printing demands of special inks, including metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Employing Siemens PLC and a 10.4-inch color touch screen, this system supports parameter presets, fault diagnosis, and production data analytics (including output and energy consumption metrics).
Remote Monitoring (Optional): With the Industrial Internet of Things (IIoT) module, users can benefit from remote equipment status monitoring, early warning notifications, and OTA firmware upgrades, drastically reducing operation and maintenance costs.
Tension Closed-Loop Control: The inclusion of a tension sensor, linked with a servo motor, allows for real-time adjustments to the paper tape tension, effectively preventing printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The integrated hot air drying module, with its adjustable temperature range of 50-120ºC, complemented by infrared radiation auxiliary drying, achieves a drying speed of 30 meters/minute. It is adaptable for various materials, including film and paper.
Ink Zero Waste System: As the machine halts, the rubber wheel automatically idles, while the pneumatic diaphragm pump delivers ink through an independent motor for swift ink color change (under 5 minutes) and recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization) Perfectly suited for three-, five-, and seven-layer corrugated cardboard as well as wide-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil These substrates support a diverse range of packaging needs.
Mechanical Speed: 10-70 meters/minute (Stepless Speed Regulation) Ensures precise low-speed debugging and high-efficiency production at elevated speeds.
Experience unparalleled precision with our High-Speed Definition Ink Printing Machine, boasting a color registration accuracy of ±0.5-0.8mm. This industry-leading standard ensures your intricate patterns are printed flawlessly every time.
Enjoy superior efficiency with our energy-saving design, utilizing a power supply of 380V/50Hz and a total power output of 25-40kW. This machine saves 15% more power compared to traditional equipment, reducing operating costs while being eco-friendly.
Our machine's modular design, with dimensions of 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height), facilitates an easy workshop layout and maintenance, ensuring seamless integration into your production line.
3. Discover the versatile application areas and typical scenarios where our machine excels.
Perfect for packaging printing, delivering vibrant and precise results every time.
Our machine is ideal for carton and paper box projects, enabling multi-color graphics and glazing in a single process, perfect for e-commerce logistics boxes, gift boxes, and more.
Soft packaging capabilities allow for high-precision printing on film materials, making it ideal for food and daily chemical packaging bags.
Achieve impeccable labels and logos with our state-of-the-art printing technology.
For industrial labels, enjoy two-color overprinting of batch numbers and QR codes that conform to GMP certification requirements, ensuring sharp and reliable results.
Enhance product security with anti-counterfeiting labels, utilizing spot color printing and local glazing to boost anti-counterfeiting features.
Special material processing capabilities: tailor-made for unique materials.
Our machine delivers high-precision printing for aluminum foil and composite materials, perfect for pharmaceutical packaging and electronic component shielding materials.
IV. Embrace the future with our intelligent and humanized design features.
Quick and safe, our machine offers efficient maintenance and top-notch safety protection.
Thanks to modular wearing parts such as anilox rollers and rubber rollers, consumables have standardized interfaces for easy replacement. Key components boast a lifespan exceeding 8,000 hours, ensuring durability and reliability.
Our fully enclosed protective cover features grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, complying with CE safety standards for ultimate security.
Seamlessly manage your data with advanced features designed for efficiency.
Real-time production report generation captures vital data like printing speed, ink usage, and downtime, empowering you with precise production efficiency analysis.
Our CIP4 data interface seamlessly connects with your enterprise ERP system, ensuring the smooth transmission of orders and process parameters for streamlined operations.
V. Exceptional after-sales service and certification to keep you supported.
Benefit from our comprehensive warranty and maintenance package: a 1-year whole machine warranty with core components extended to 2 years. Enjoy 24/7 remote diagnostics and domestic engineer on-site service within 48 hours.
Our commitment to sustainability is backed by environmental certification: our water-based ink has passed EU REACH certification, and our equipment complies with ISO 14001 environmental management standards.
Quality is our guarantee: our machine not only passed the rigorous CE certification but is also equipped with key components from renowned imported brands, including motors and sensors, ensuring top-tier performance.
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