Product Description
1. Paper Feeding Section - Revolutionizing how you handle paper, our advanced section is optimized for seamless and efficient operation, ensuring the highest quality output.
Utilizing a sophisticated servo pressure-free extended paper feeding front edge, our design eliminates the need for paper guide rubber rollers and embossing roller pressure feeding. This innovation directly channels the cardboard to the printing roller using front edge vacuum technology. The synchronization between the paper feeding section's intermittent divider power input gear and the vacuum paper guide wheel's outer circle ensures extended auxiliary paper feeding time. Simplifying operations, this design requires no adjustment of paper guide roller pressure, resulting in an effortless, long-duration paper feeding experience.
Our paper feeding section leverages the renowned French Martin front edge paper feeding structure. With a tilting lifting tabletop (low front, high back during feeding), paper jams and damage are minimized, making it ideal for single corrugated and curved cardboards. The Martin bellows feature a snail-type suction blower, delivering powerful and concentrated suction, perfect for high-strength and heavier cardboards, ensuring straight feeding. The light-pressure bearing wheel frame design aids in smoothly lifting and lowering the table, accommodating high cardboard stacks and reducing weight load, enhancing the pressure-free section's blower speed.
The pressure-free front edge paper feeding system is a breakthrough in cardboard handling, entirely eliminating cardboard damage from paper guide rubber rollers. It preserves the cardboard's physical integrity, granting manufacturers greater flexibility in paper usage. This innovation, devoid of the conventional paper guide roller mechanism, ensures all transported cardboards remain unscathed, achieving a goal previously unattainable by other systems.
1. Machine Clutch - The cornerstone of operational safety and efficiency, designed for seamless integration.
1) Equipped with an electric control machine clutch alarm, which continuously rings during operation, this feature is dedicated to ensuring the highest level of operator safety.
2) Pneumatic Interlocking Device - This state-of-the-art feature enhances the safety and reliability of the operation.
3) Our main motor and fan employ a variable frequency motor and controller, providing energy-efficient, smooth starts. The motor start protection device further safeguards the machinery, optimizing performance and longevity.
2. Front Edge Paper Feeding System - A testament to efficiency, designed for optimal performance and flexibility.
1) Suction-Assisted Paper Feeding - With a robust 7.5KW fan, the air volume is adjustable to accommodate varying cardboard bends, ensuring flawless feeding.
2) Cylinder-driven paper lifting and dropping ensure rapid and powerful movements, enhancing efficiency.
3) One-button electric adjustment seamlessly calibrates side, front, and rear baffles, streamlining operations.
4) Taiwan Super-Resistant Front Edge Paper Feeding Wheel - Known for its durability and wear resistance, it promises longevity and efficiency in operations.
5) Interval Paper Feeding Device - Choose between continuous or interval feeding based on your unique needs, granting unmatched adaptability.
6) Seven-Inch Computer Touch Screen Control - A user-friendly interface displaying production volume and counting alarms, enhancing operational control and monitoring.
3. Automatic Zeroing Device - Elevating precision and minimizing waste, this feature is indispensable for quality maintenance.
1) Both the paper feeding and die-cutting units feature electric automatic zeroing, ensuring top precision.
2) For general carton uses, the automatic zeroing device ensures precise adjustments, reducing waste with just two trial prints.
4. Dust Removal Device - Ensuring pristine quality, this essential component enhances cleanliness and print accuracy.
1) The brush dust removal device efficiently clears impurities from the cardboard's printed surface, significantly enhancing print quality.
2) With a storage order capacity of up to 999, the automatic alignment feature ensures precision and efficiency, revolutionizing the workflow.
3) One-key alignment and slot size adjustments make operations seamless and intuitive, boosting productivity.
2. Printing Part: (Optional 1-4 Color Printing) - Offering flexible and vibrant printing solutions, tailored to meet diverse needs and deliver stunning results.
1. Printing roller:
1) Boasting an impressive outer diameter of 395mm, and 405mm including the plate, this roller is engineered for precision and excellence.
2) The steel pipe surface is meticulously ground and adorned with a layer of hard chrome plating, ensuring unrivaled durability and performance.
3) To guarantee seamless and smooth operation, each roller undergoes meticulous balance correction.
4) It features a ratchet mechanism that securely fixes the plate rolling shaft in place.
5) Equipped with a full plate hanging slot, it is perfectly suited for 9mm hanging plate strips, offering convenience and precision.
6) This innovative machine allows for effortless loading and unloading of printing plates with an electrically controlled foot switch for forward and reverse rotation.
2. Printing roller:
1) This roller, with an outer diameter of 159mm, is designed for excellence in every turn.
2) The surface is expertly ground and coated with hard chrome, ensuring superior wear resistance and longevity.
3) Each roller is balance-corrected to ensure flawless and smooth operation.
4) Features manual adjustment of the printing roller gap dial, offering an adjustment range of 0-12mm for precision control.
3. Upper and lower rollers for paper feeding:
1) The upper roller has a robust outer diameter of 99mm, crafted from thick-walled steel pipe and comes with a quick-adjustment paper guide wheel for enhanced efficiency.
2) Meanwhile, the lower roller boasts an outer diameter of 156mm, featuring a thick-walled steel pipe, meticulously ground surface, and hard chrome plating for maximum durability.
3) Delivers manual adjustment of the paper feeding roller gap dial, with an adjustment range of 0-12mm for optimal precision.
4. Steel anilox roller
1) With an outer diameter of φ213, the mesh number options range from 180 to 260, allowing for tailored precision.
2) The steel tube surface is precisely ground, the mesh is expertly pressed, and it is finished with hard chrome plating for exceptional performance.
3) Balance correction ensures smooth operation, delivering consistent dots and uniform inking for superior print quality.
4) Equipped with a wedge overrunning clutch, the anilox roller evenly distributes ink and facilitates easy ink washing.
5) Offers manual adjustment of the anilox gap dial, providing precise control over the inking process.
5. Rubber roller:
1) This rubber roller has an outer diameter of φ200mm, offering robust performance and reliability.
2) Wrapped with wear-resistant rubber, the surface of the steel pipe is expertly balanced for optimal operation.
3) The roller's middle and high parts are specially ground for superior ink transfer, ensuring excellent print results.
4) Featuring a rubber hardness of 60-65 degrees, it provides the perfect balance of flexibility and durability.
5) The Yunmo motor incorporates a silent motor, optimizing performance while minimizing noise.
6. Phase adjustment mechanism:
1) Built with a planetary gear business structure for robust and reliable performance.
2) It offers an electric digital 360-degree adjustment of the printing phase, which can be performed both during operation and while stopped.
3) Capable of electric adjustment of lateral position, offering an adjustment distance of ±10mm for precise alignment.
7. Ink circulation
1) The system includes a pneumatic diaphragm pump for stable ink supply, ensuring convenient and quick operation and maintenance.
2) Features an ink filter that effectively filters impurities, maintaining pristine ink quality.
8. Printing phase fixing device:
1) Equipped with an electromagnetic clutch brake device for reliable performance.
2) As the machine is separated for phase adjustments, the brake mechanism limits operation, maintaining the original gear position at a fixed point.
9. Oil supply device:
1) The mechanism includes a mechanical oil pump that ensures a reliable oil supply circulation for smooth and efficient operation.
2) Equipped with a sophisticated circulating oil supply system, each gear receives a meticulous and even inking, ensuring the oil levels across all groups remain perfectly balanced.
Three-die cutting section: Masterful precision at every cut.
1. Die roller (lower roller): Crafted for optimal performance.
1) Featuring an outer diameter of φ360mm (excluding the die), it's designed for superior functionality.
2) Constructed from robust cast steel, its surface is finely ground and enhanced with hard chrome plating for enduring durability.
3) With balanced adjustment capabilities, this roller significantly enhances operational stability, ensuring seamless processes.
4) Die fixing screw holes are meticulously spaced at 50mm*50mm, providing precision alignment.
5) Compatible with die heights of 25.4mm, this roller offers versatile application.
6) Die cutting thickness options: 16mm for three-layer boards, 13mm-15mm for five-layer boards, catering to diverse needs.
2. Rubber pad roller (upper roller): Engineered for exceptional quality.
1) Its outer wall boasts a diameter of φ388.9mm, ensuring robust performance.
2) Made from premium cast steel, featuring a finely ground surface and hard chrome plating for enhanced longevity.
3) Offers balanced adjustments to bolster operation stability, ensuring consistent results.
4) Features electric adjustment for the gap with the die roller, allowing precise control and adaptability.
5) Pad thickness measures 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring comprehensive coverage.
3. Transverse movement and repair device: Innovative in extending equipment life.
1) Equipped with a 40mm mechanical transverse floating device, it ensures uniform die-cutting scale compensation and extends pad wear evenly.
2) Electric repair device enhances pad reuse, allowing for 3-4 repairs, optimizing resource utilization.
3) Die-cutting roller features a pneumatic automatic separation device, reducing pad wear and extending their lifespan.
4. Plate-free fixture: Revolutionizing the die-cutting process.
1) Fast interchangeable die-cutting, integrating multifunctionality, eliminates the need for conventional templates.
2) Delivers results comparable to thin knife slotting, effectively reducing production costs.
3) Operated by 13 servo motors for electric adjustments, enabling pre-pressure, pressure line, and plate-free knife ring size modifications. Simply input cardboard dimensions for one-key slotting size adjustment, ensuring convenience and simplicity.
4. Transmission gear: Engineered for excellence and longevity.
1. Crafted from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided for superior strength and resilience.
2. With six-level precision, it operates smoothly and quietly with hardness levels of HRC55-60, ensuring long life and minimal wear, while maintaining color accuracy in printing over time.
3. The entire machine's transmission parts (shaft and gear connection) utilize a keyless connection (expansion sleeve) to eradicate connection gaps, ideal for long-term, high-speed operation with substantial torque.
5. Oil supply device: Precision in every drop.
1) Utilizes a mechanical oil pump for a reliable oil supply cycle, ensuring consistent lubrication.
2) Circulating oil supply ensures gears are uniformly oiled, maintaining a balanced oil level across all groups for smooth operation.
3) The lubrication system employs closed spray lubrication to guarantee transmission accuracy and extend overall lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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