Product Description
1. Paper Feeding Section:
Step into a world of refined engineering with our state-of-the-art servo pressure-free extended paper feeding front edge. This avant-garde design revolutionizes traditional methods by eliminating cumbersome paper guide rubber rollers and embossing rollers. Experience the ease as cardboard flows seamlessly to the printing roller, driven by our front edge vacuum technology. The precision of the synchronized power input gear, in harmony with the vacuum paper guide wheel's outer circle, simplifies operations while prolonging auxiliary paper feeding time. Enjoy effortless adjustments and unparalleled performance.
Our paper feeding section proudly features the renowned French Martin front edge paper feeding structure. Ingeniously designed, the tilting tabletop gracefully lifts, streamlining the paper feeding process. With a clever gradient-lower at the front and higher at the back-it minimizes paper jams and cardboard damage. This design is perfect for single and curved corrugated cardboard. Coupled with the Martin bellows' snail-type suction blower, which exerts concentrated power on high-strength and heavy cardboards, it ensures impeccable alignment. The light-pressure bearing wheel frame design accommodates high cardboard stacks, reducing weight load and boosting bellows speed efficiency.
Introducing our groundbreaking pressure-free front edge paper feeding system, adeptly resolving issues associated with cardboard damage from traditional paper guide rubber rollers. It virtually guarantees up to 100% preservation of the cardboard's physical qualities, offering carton manufacturers an expansive range of paper options. By phasing out the conventional roller mechanism, it protects all cardboards during transport, achieving remarkable results unmatched by any other system.
1. Machine Clutch:
1) Safety takes precedence with our sophisticated electric control machine clutch. An alarm bell rings continuously during operation, ensuring the utmost security for operators.
2) Pneumatic Interlocking Device:
3) Our cutting-edge main motor and fan utilize advanced variable frequency motors and controllers, driving energy efficiency and ensuring smooth start-ups. Enhanced with a motor start protection device, reliability is a given.
2. Front Edge Paper Feeding System:
1) Experience superior suction-assisted paper feeding with a customizable 7.5KW fan, which adapts air volume based on cardboard bend to guarantee smooth operations.
2) Harness the power of cylinder-driven paper lifting and dropping mechanisms for swift and efficient handling.
3) Discover the ease of one-button electric adjustments for side, front, and rear baffles, offering ultimate convenience.
4) Outfitted with Taiwan's highly durable front edge paper feeding wheel, this component promises unmatched resilience and wear resistance.
5) Choose between continuous or interval paper feeding with our versatile interval paper feeding device, expertly tailored to suit your specific needs.
6) The intuitive seven-inch computer touch screen control provides real-time production volume and counting alerts, streamlining operations and enhancing efficiency.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units are equipped with electric and automatic zeroing, ensuring precision and effortless operation.
2) For general carton applications, our automatic zeroing device offers two trial prints for pinpoint positioning, significantly minimizing cardboard waste.
4. Dust Removal Device:
1) Our brush dust removal device, strategically placed in the paper feeding section, effectively eradicates impurities from the cardboard's printed surface, enhancing the print's quality.
2) With an impressive storage order capacity of up to 999, our system guarantees precise and efficient automatic alignment.
3) Revel in the simplicity of one-key alignment and slot size adjustment, boosting ease of use.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) This precision-crafted component boasts an outer diameter of 395mm, extending to 405mm inclusive of the plate's diameter, delivering optimal functionality.
2) The steel pipe's surface, masterfully finished, is meticulously ground and enrobed in a hard chrome plating layer, ensuring exceptional longevity and resilience.
3) Our state-of-the-art machinery integrates expert balance correction, ensuring an uninterrupted and seamless operation at all times, promising reliability and efficiency that endure.
4) Engineered with a ratchet fixed plate rolling shaft, our design elevates operational stability and precision, setting a new standard for performance excellence.
5) Featuring a full plate hanging slot meticulously designed for 9mm hanging plate strips, this offers unparalleled versatility, ease of use, and operational efficiency.
6) Experience effortless loading and unloading of printing plates with our advanced electrically controlled foot switch, which ensures smooth, forward, and reverse rotation for an enhanced workflow.
2. Printing roller:
1) With its precisely engineered outer diameter of 159mm, this component exemplifies superior design and functionality, ensuring precision in every print.
2) The surface of the steel pipe is meticulously ground and encased in hard chrome plating, epitomizing long-lasting durability and an impeccable finish.
3) Expertly executed balance correction facilitates smooth, consistent operation, delivering exceptional and reliable printing results consistently.
4) The manual adjustment feature of the printing roller's gap dial offers a versatile adjustment range from 0-12mm, allowing precision in every print job.
3. Upper and lower rollers for paper feeding:
1) The upper roller, featuring an outer diameter of 99mm, is constructed from robust thick-walled steel pipe and includes a quick-adjustment paper guide wheel, enabling seamless and efficient paper handling.
2) With an outer diameter of 156mm, the lower roller is crafted from thick-walled steel pipe with a finely ground surface and hard chrome plating, ensuring durability and exceptional performance.
3) The manual adjustment capability of the paper feeding roller's gap dial offers a precise range of 0-12mm, ensuring accuracy and precision in paper management.
4. Steel anilox roller
1) This roller, with an outer diameter of φ213, offers mesh numbers of 180, 200, 220, 240, and 260 for tailored performance, adapting to various inking requirements.
2) The surface of the expertly ground steel tube is precisely press-meshed, re-ground, and hard chrome plated, ensuring exceptional inking performance and durability.
3) Meticulously performed balance correction ensures smooth, uniform inking, providing consistent dots and superior premium printing quality.
4) Featuring a wedge overrunning clutch, the anilox roller is designed to evenly distribute and clean ink effectively, enhancing operational efficiency.
5) Manual adjustment of the anilox gap dial offers precise control over the inking process, ensuring optimal ink distribution for every project.
5. Rubber roller:
1) With an outer diameter of φ200mm, the rubber roller is optimized for efficient ink transfer, ensuring consistent, high-quality results every time.
2) Expertly wrapped in wear-resistant rubber, the roller's steel pipe is meticulously balanced for maximum durability and long-lasting performance.
3) Specialized grinding in the middle and high areas of the roller guarantees superior ink transfer, leading to outstanding printing results with unparalleled quality.
4) Precisely measured rubber hardness between 60-65 degrees provides optimal resilience and performance, ensuring consistent, top-tier results.
5) Equipped with a Yunmo silent motor, this component delivers quiet and efficient operation, maximizing productivity without compromising peace.
6. Phase adjustment mechanism:
1) This sophisticated mechanism features a planetary gear business structure, offering precise operational control and enhanced performance.
2) Electrically controlled with a 360-degree digital interface, the printing phase adjustment can be finely tuned both during operation and when stopped, offering unmatched precision.
3) With electric lateral position adjustment available, this mechanism provides a fine-tuning range of ±10mm, ensuring precise alignment and impeccable results.
7. Ink circulation
1) Equipped with a pneumatic diaphragm pump, this ink circulation system offers a stable ink supply and effortless maintenance, ensuring smooth operation.
2) An incorporated ink filter effectively removes impurities, preserving pristine ink quality for every printing task, ensuring premium results.
8. Printing Phase Fixing Device:
1) The device features a sophisticated electromagnetic clutch brake, meticulously engineered to offer precision control throughout the operation cycle, ensuring flawless performance and elevated efficiency.
2) When phase adjustments are required, the brake mechanism flawlessly secures the machine, safeguarding the original gear position with exceptional reliability and unyielding stability.
9. Oil Supply Device:
1) A high-performance mechanical oil pump delivers a consistent and continuous oil supply circulation, guaranteeing smooth and uninterrupted machine operation, enhancing productivity.
2) The advanced circulating oil supply system ensures uniform inking of gears and maintains balanced oil levels across all groups, optimizing the machinery's performance to an extraordinary level.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With a formidable outer diameter of φ360mm (excluding the die), this precision-engineered component is designed to ensure superior performance and unmatched operational efficiency.
2) Crafted from durable cast steel, its surface is expertly ground and enhanced with a hard chrome plating, ensuring remarkable durability and resilience over prolonged use.
3) Perfectly balanced for precise adjustments, this feature significantly enhances stability during operation, delivering consistently excellent results.
4) Die fixing screw holes are strategically spaced at 50mm*50mm intervals, facilitating easy operation and swift setup for enhanced productivity.
5) Designed to support a die height of 25.4mm, this component offers remarkable versatility for various applications.
6) Engineered for adaptability, this roller is capable of die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, catering to diverse production needs.
2. Rubber Pad Roller (Upper Roller)
1) The outer wall, measuring φ388.9mm, provides robust support and exceptional precision, setting new standards in operational excellence.
2) Constructed from high-quality cast steel and finished with a precision-ground surface and hard chrome plating, it promises unparalleled longevity and performance.
3) Expertly balanced for enhanced stability, this component ensures consistent and reliable operations, elevating productivity to new heights.
4) Equipped with electric gap adjustment alongside the die roller, it offers precision control and significantly boosts operational efficiency.
5) The pad's thickness is meticulously set at 8mm, while the outer diameter of φ404.9mm and a width of 250mm guarantee excellent coverage and optimal performance.
3. Transverse Movement and Repair Device:
1) Featuring a mechanical transverse movement of 40mm, combined with a floating device, this setup allows automatic compensation for line speed, ensuring consistent die-cutting pad wear and extending service life impressively.
2) The cutting-edge electric repair device significantly enhances the reuse rate of pads, allowing each to be repaired multiple times (3-4 times), maximizing efficiency and reducing operational costs.
3) The pneumatic automatic separation device of the die-cutting roller dramatically reduces pad wear, thus extending its service life remarkably and conserving resources.
4. Plate-Free Fixture:
1) This innovative multifunctional fixture allows for rapid die-cutting interchange without the need for templates for standard boxes, streamlining processes and enhancing flexibility.
2) Delivers results comparable to thin knife slotting, significantly reducing production costs while maintaining quality output.
3) Featuring 13 servo motors, this system facilitates electronic adjustments of pre-pressure, pressure lines, and plate-free knife ring sizes (knife line separation structure). By simply inputting the cardboard's dimensions, it offers one-key slotting size adjustments, emphasizing ease of operation and convenience.
4. Transmission Gear:
1. Crafted from 40Cr premium alloy steel, this gear is meticulously tempered, ground, and nitrided, providing exceptional strength and durability for enduring performance.
2. Designed to ensure six-level precision, this component operates with unparalleled smoothness and quietness, featuring a hardness range from HRC55-60. It delivers long-lasting, low-wear performance that preserves printing color accuracy over time.
3. Experience the brilliance of our patented keyless connection, featuring an advanced expansion sleeve that seamlessly links all transmission components, including shafts and gears. This groundbreaking innovation eradicates connection gaps, ensuring unparalleled high-speed performance even under the most demanding large torque conditions.
5. Oil Supply Device: Discover the cutting-edge oil supply technology designed to optimize machinery performance and longevity.
1) Our system boasts a state-of-the-art mechanical oil pump, which orchestrates a dependable oil supply cycle, ensuring seamless and uninterrupted operation.
2) The innovative circulation oil supply mechanism guarantees uniform lubrication of gears while meticulously maintaining consistent oil levels across all groups, paving the way for enhanced durability and operational efficiency.
3) By leveraging a sophisticated closed spray lubrication system, our approach ensures precise transmission accuracy, significantly extending the lifecycle of the machinery and optimizing performance.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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