| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Delve into the world of cutting-edge packaging with our 5+1 high-definition water-based ink printing machinery. This state-of-the-art equipment seamlessly blends multi-color high-precision printing, eco-friendly practices, energy efficiency, and smart control features into a singular powerhouse. Ideal for use in carton, paper box, and flexible packaging production, its innovative design includes five independent printing units plus an additional multifunctional efficiency unit for tasks like glazing, die-cutting, or spot color printing. This configuration ensures complex graphic designs are formed and surface-treated in one go, elevating productivity and print quality. Below, we explore core technology, application environments, and performance metrics to give you a comprehensive understanding.
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Revolutionizing the printing process, each of our five-color printing units is outfitted with FLEXO flexographic technology. Designed for water-based inks that adhere to stringent EU REACH regulations, the system boasts VOC emissions below 100ppm, making it the go-to choice for sensitive products like food and pharmaceuticals.
Achieve unparalleled precision with our micron-level color registration system. Driven by servo motors and fine-tuned via 360° electric phase adjustments, the system achieves color registration accuracy of ±0.5mm on flat cardboard, while supporting text as small as 1.5mm and dot reproduction precision of ±0.1mm.
Experience unmatched efficiency with our quick plate change design. Utilizing a pneumatic locking and track sliding structure, the system allows for plate changes in under 10 minutes. Plus, the anilox roller can be swapped out without halting production.
Multifunctional Efficiency Unit (+1 Configuration)
Introducing our integrated chamber scraper glazing system within the water-based glazing module. Capable of both partial and complete glazing, it enhances surface gloss and durability, drying at an impressive speed of 30 meters per minute.
Streamline your process with our advanced die-cutting and slotting functions. Select models feature a linkage die-cutting unit, perfect for coring, slotting, and die-cutting corrugated cardboard, minimizing reliance on subsequent processes.
Expand your creativity with our spot color printing capabilities. Our sixth unit offers a customizable spot color channel, ideal for special inks like metallic and fluorescent.
Intelligent Automation Control System
Our user-friendly PLC and touch screen operation system employs Siemens PLC and a vivid 10.4-inch color touch screen, supporting parameter presets, fault diagnosis, and production data analysis, such as output and energy use.
Enhance efficiency with optional remote monitoring via the Industrial Internet of Things (IIoT) module. This feature allows for real-time equipment status checks, early warning notifications, and OTA firmware updates to reduce operational and maintenance expenses.
Ensure flawless results with our tension closed-loop control. Featuring a tension sensor and servo motor linkage, it adjusts paper tape tension in real-time to prevent printing inconsistencies.
Efficient Drying and Environmentally Friendly Design
Our sophisticated three-stage hot air drying module, adjustable between 50-120ºC, works alongside infrared radiation to speed up drying to 30 meters per minute, accommodating diverse materials like film and paper.
Maximize ink utility with our zero-waste system. When halted, the rubber wheel idles automatically, while the pneumatic diaphragm pump with an independent ink-distributing motor facilitates a swift ink color change in under 5 minutes, ensuring sustainability.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization) - Perfectly suited for three-, five-, and seven-layer corrugated cardboard, as well as wide-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil - Supporting a diverse array of packaging substrates for maximum versatility.
Mechanical Speed: 10-70 Meters/Minute (Stepless Speed Regulation) - Enjoy precise low-speed debugging and efficient high-speed production to meet your diverse needs.
Color registration accuracy ±0.5-0.8mm: This is an industry-leading precision level, meticulously crafted to meet the intricate demands of fine pattern printing, ensuring every detail is captured with perfection.
Power supply power 380V/50Hz, total power 25-40kW: This machine features an energy-saving design, cleverly engineered to conserve up to 15% more power compared to traditional equipment, making it a sustainable choice for the environmentally conscious.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height): The modular design offers effortless adaptability for workshop layout and maintenance, ensuring seamless integration and operational efficiency.
3. Application areas and typical scenarios
Packaging printing: A versatile solution tailored for diverse packaging needs, ensuring vibrant and precise outcomes every time.
Carton / Paper box: Achieve multi-color graphics and stunning glazing in a single pass, making it ideal for e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Designed for high-precision printing on film materials, perfect for food bags and daily chemical packaging bags, ensuring top-quality results.
Labels and logos: Enhance brand visibility with superior quality and intricate design capabilities.
Industrial labels: Master two-color overprinting for batch numbers and QR codes, with color accuracy meeting stringent GMP certification requirements.
Anti-counterfeiting labels: Leverage spot color printing and local glazing to significantly enhance the anti-counterfeiting attributes of your products.
Special material processing: Tailored solutions for complex materials, delivering exceptional outcomes.
Aluminum foil and composite materials: Experience high-precision printing suitable for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring reliability and excellence.
IV. Intelligent and humanized design
Quick maintenance and safety protection: Designed with user-friendliness and safety at the forefront, ensuring smooth operations.
Modular wearing parts: Features such as anilox rollers and rubber rollers utilize standardized interfaces for easy replacement, with key components like chains and gears boasting a lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, fully compliant with CE safety standards for unparalleled protection.
Data management: Advanced solutions for efficient data handling and operational insights.
Production report generation: Offers real-time data capture, including printing speed, ink usage, and downtime, facilitating comprehensive production efficiency analysis.
CIP4 data interface: Integrates seamlessly with enterprise ERP systems, enabling effortless transmission of orders and process parameters, enhancing workflow and productivity.
V. After-sales service and certification: Committed to exceptional service and industry-leading standards.
Warranty and maintenance: Enjoy a 1-year whole machine warranty, with an extended 2-year warranty on core components. Benefit from 7×24 hours remote diagnosis and engineer on-site service within 48 hours domestically.
Environmental certification: Proudly featuring water-based ink that has passed EU REACH certification and equipment that complies with the ISO 14001 environmental management system, underlining our commitment to sustainability.
Quality certification: Our products meet the highest standards, with CE certification and key components, including motors and sensors, sourced from renowned imported brands.
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