| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introducing the cutting-edge 5+1 high-definition water-based ink printing machinery, a marvel of modern engineering.
The 5+1 high-definition water-based ink printing machinery stands as a pinnacle of advanced packaging equipment, harmoniously blending multi-color precision printing with eco-friendly energy-saving measures and state-of-the-art intelligent control. Primarily designed for application in cartons, paper boxes, and flexible packaging sectors, the core of this sophisticated machine features five autonomous printing units paired with a versatile multifunctional efficiency unit. This unique configuration-offering functionalities such as glazing, die-cutting, or spot color capabilities-enables seamless one-time molding and intricate surface treatments, vastly enhancing both production speed and print quality. Let's delve into its core technology, diverse application scenarios, and impressive performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each of these innovative printing modules incorporates FLEXO flexographic technology, expertly designed to work with EU REACH compliant water-based inks. Emitting less than 100ppm of VOC, these units are perfectly suited for sensitive packaging, including food and pharmaceuticals.
Micron-Level Color Registration Precision: Utilizing advanced servo motor drive coupled with 360° electric phase fine-tuning, this system achieves color registration accuracy of ±0.5mm on flat cardboard. It can print text as small as 1.5mm with dot reproduction accuracy reaching ±0.1mm.
Rapid Plate Change Design: Featuring a pneumatic locking mechanism with a track sliding structure, this design allows for swift plate changes in under 10 minutes, while enabling anilox roller replacement without halting the machine's operation.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: An integrated chamber scraper glazing system provides either partial or complete surface glazing, enhancing gloss and wear resistance at an impressive drying speed of 30 meters per minute.
Die-Cutting/Slotting Function: Selected models include a linkage die-cutting unit, adept at handling creasing, slotting, and die-cutting for corrugated cardboard, thereby minimizing subsequent processing steps.
Spot Color Printing Expansion: The sixth unit offers a customizable spot color channel, catering to the specific demands of special inks, including metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Equipped with Siemens PLC and a vivid 10.4-inch color touch screen, the system supports parameter presets, fault diagnostics, and comprehensive production data statistics, including output and energy consumption metrics.
Remote Monitoring (Optional): Featuring an Industrial Internet of Things (IIoT) module, this optional addition facilitates remote equipment monitoring, proactive alert pushes, and OTA firmware upgrades, reducing operational and maintenance expenses.
Tension Closed-Loop Control: With its tension sensor linked to a servo motor, this feature dynamically adjusts paper tape tension in real-time, eliminating printing deviations.
Efficient Drying and Eco-Friendly Design
Three-Stage Hot Air Drying: Incorporating an integrated hot air drying module, adjustable between 50-120ºC, alongside infrared radiation for auxiliary drying, this system achieves a drying speed of 30 meters per minute, suitable for diverse materials such as film and paper.
Ink Zero Waste System: The system's rubber wheel idles automatically when paused, with a pneumatic diaphragm pump delivering ink via an independent motor, enabling rapid ink color changes in under 5 minutes and efficient recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: Spanning 1400-2000mm with optional customization, this range is ideal for three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials: Compatible with a diverse array of packaging substrates, including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil.
Mechanical Speed: Ranging from 10-70 meters per minute with stepless speed regulation, offering precise low-speed debugging and efficient high-speed production.
Boasting a color registration accuracy of ±0.5-0.8mm, this machine sets an industry-leading standard, effortlessly catering to the demands of intricate and detailed pattern printing, ensuring every print is a masterpiece.
With a power supply of 380V/50Hz and a total power range of 25-40kW, this machine features an energy-efficient design, delivering up to 15% more power savings compared to traditional equipment, making it both eco-friendly and cost-effective.
Spanning dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, the machine's modular design facilitates seamless integration into any workshop layout and simplifies maintenance procedures.
3. Application Areas and Typical Scenarios
Explore endless possibilities in packaging printing.
Carton / Paper box: Achieve stunning multi-color graphics and glazing in a single pass, ideal for creating visually appealing e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Designed to support high-precision printing on film materials, it is perfect for manufacturing food bags and daily chemical packaging bags with impeccable quality.
Innovative Solutions for Labels and Logos
Industrial labels: Offers two-color overprinting for batch numbers and QR codes with color accuracy surpassing GMP certification requirements, ensuring reliability and precision.
Anti-counterfeiting labels: Enhance product security by combining spot color printing with local glazing, effectively boosting anti-counterfeiting capabilities.
Special Material Processing Excellence
Aluminum foil and composite materials: Experience high-precision printing tailored for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring top-notch protection.
IV. Intelligent and Humanized Design
Rapid Maintenance and Enhanced Safety Protection
Modular wearing parts: Standardized interfaces for anilox rollers, rubber rollers, and other consumables make replacements swift and hassle-free, while key components such as chains and gears boast a lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Outfitted with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, this machine meets CE safety standards, prioritizing operator safety.
Comprehensive Data Management
Production report generation: Accurately logs real-time data including printing speed, ink usage, and downtime, empowering production efficiency analysis for enhanced operations.
CIP4 data interface: Seamlessly connects to enterprise ERP systems, allowing smooth transmission of orders and process parameters, enhancing workflow integration.
V. Unmatched After-Sales Service and Certification
Warranty and maintenance: Enjoy a 1-year comprehensive machine warranty with core components extended to 2 years, along with 24/7 remote diagnostics and engineer on-site service within 48 hours domestically.
Environmental certification: Utilizing water-based ink that meets EU REACH certification, this equipment aligns with ISO 14001 environmental management standards, affirming our commitment to sustainability.
Quality certification: This machine has passed CE certification, featuring key components such as motors and sensors from esteemed imported brands, ensuring exceptional quality and reliability.
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