| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Dive into the world of the Five Plus One High-Definition Water-Based Ink Printing Machinery
The innovative 5+1 high-definition water-based ink printing machinery stands at the forefront of packaging technology, combining exceptional multi-color high-precision printing with eco-friendly practices and smart automation. Primarily designed for applications in cartons, paper boxes, and flexible packaging, this machine revolutionizes productivity with its cutting-edge configuration: five independent printing units paired with a versatile multifunctional efficiency unit (for processes like glazing, die-cutting, or spot color applications). This integration facilitates seamless complex graphic formations and surface enhancements, exponentially boosting both production efficiency and printing excellence. Below, we explore its core technologies, diverse applications, and superior performance parameters:
1. Core Technology and Functional Advantages
A Quintet of High-Precision Printing Systems
Independent Five-Color Printing Units: Each module is empowered by cutting-edge FLEXO flexographic technology, adeptly using water-based inks compliant with stringent EU REACH standards. With VOC emissions held under 100ppm, these units are ideal for delicate packaging applications, including food and pharmaceuticals.
Precision Perfected in Micron-Level Color Registration: Harnessing the power of servo motor technology combined with 360° electric phase fine-tuning, this system ensures color registration precision up to ±0.5mm (when the cardboard lies flat), while also supporting ultra-fine text printing as small as 1.5mm and dot reproduction accuracy of ±0.1mm.
Streamlined Plate Change Design: Incorporating a pneumatic locking mechanism and track sliding structure, the plate change process is streamlined to under 10 minutes, allowing for anilox roller replacement without pausing operations.
Multifunctional Efficiency Unit (+1 Configuration)
Advanced Water-Based Glazing Module: Featuring a sophisticated chamber scraper glazing system, this module excels in both partial and full glazing applications, enhancing surface gloss and durability while maintaining drying speeds of 30 meters/minute.
Integrated Die-Cutting/Slotting Functionality: Some models boast a linkage die-cutting unit, enabling processes such as creasing, slotting, and die-cutting of corrugated cardboard, thus minimizing reliance on subsequent processing stages.
Expandable Spot Color Printing: The sixth unit offers customizable spot color channels to accommodate unique printing requirements for specialty inks, including metallic and fluorescent hues.
Intelligent Automation Control System
User-Friendly PLC + Touch Screen Interface: Utilizing Siemens PLC paired with a 10.4-inch color touch screen, the system supports parameter presets, fault diagnostics, and comprehensive production data analysis (encompassing output and energy usage metrics).
Optional Remote Monitoring: The Industrial Internet of Things (IIoT) module facilitates remote equipment monitoring, proactive alert notifications, and OTA firmware updates, optimizing operational efficiency and reducing maintenance expenses.
Tension Closed-Loop Control: Equipped with an integrated tension sensor and servo motor system, real-time adjustments to paper tape tension are made to prevent printing deviations.
Efficient Drying and Environmentally Friendly Design
Innovative Three-Stage Hot Air Drying: This built-in drying system, adjustable between 50-120ºC and supported by auxiliary infrared radiation, achieves drying speeds of 30 meters/minute, accommodating diverse materials from films to paper.
Eco-Conscious Ink Zero Waste System: With a rubber wheel that automatically idles when inactive, paired with a pneumatic diaphragm pump for ink supply through an independent motor, the system enables rapid ink color changes in under 5 minutes and promotes ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (customization optional) Ideal for three-, five-, and seven-layer corrugated cardboard and expansive film formats
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil Compatible across a broad spectrum of packaging substrates
Mechanical Speed: 10-70 meters/minute (with stepless speed regulation) Ensures precise low-speed debugging and enhanced efficiency during high-speed production
Achieve superior precision with our color registration accuracy of ±0.5-0.8mm. This industry-leading standard ensures that even the most intricate patterns are printed with unmatched clarity, meeting the highest expectations for fine pattern printing.
Benefit from a robust power supply of 380V/50Hz and total power ranging between 25-40kW. Our energy-saving design cuts energy consumption by an impressive 15% compared to traditional machines, making it an environmentally responsible choice.
Our machine's dimensions are 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. The modular design allows for seamless workshop integration and effortless maintenance, enhancing operational efficiency.
3. Application areas and typical scenarios
Packaging Printing
Carton/Paper Box: Execute multi-color graphics and glazing all at once, making it perfect for e-commerce logistics boxes, gift boxes, and more.
Soft Packaging: Designed for precision printing on film materials, ideal for food bags and daily chemical packaging bags, supporting high-quality applications.
Labels and Logos
Industrial Labels: Achieve two-color overprinting of batch numbers and QR codes with color accuracy that meets GMP certification standards, ensuring reliability and professionalism.
Anti-counterfeiting Labels: Enhance product security with spot color printing and localized glazing, significantly bolstering anti-counterfeiting measures.
Special Material Processing
Aluminum Foil and Composite Materials: High-precision printing suitable for pharmaceutical aluminum foil packaging and electronic component shielding materials, providing essential security and quality.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Modular wear parts such as anilox rollers and rubber rollers feature standardized interfaces for easy replacement. Key components like chains and gears boast a remarkable lifespan of over 8,000 hours.
Our fully enclosed protective cover, equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, meets stringent CE safety standards, ensuring user safety and operational integrity.
Data Management
Generate comprehensive production reports with real-time data recording including printing speed, ink usage, and downtime, empowering detailed production efficiency analysis.
The CIP4 data interface allows seamless integration with enterprise ERP systems, facilitating smooth transmission of orders and process parameters for optimal workflow.
V. After-Sales Service and Certification
Enjoy peace of mind with a 1-year comprehensive machine warranty and extended 2-year warranty on core components. We offer 7×24 hours remote diagnostics and promise engineer on-site service within 48 hours domestically.
Our environmental commitment is solidified with water-based ink passing EU REACH certification, and the equipment's compliance with the ISO 14001 environmental management system.
Rest assured with our quality assurance, having passed CE certification, and the use of key components (motors, sensors) from trusted imported brands, ensuring excellence and reliability.
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