| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
5+1 High-Definition Water-Based Ink Printing Machinery is a cutting-edge solution in the realm of packaging printing. This innovative equipment seamlessly combines multi-color high-precision printing with a strong emphasis on environmental sustainability and energy efficiency, all controlled through intelligent systems. It is expertly engineered for various applications, including cartons, paper boxes, and flexible packaging. The machine's core configuration includes five independently-operating printing units plus a versatile multifunctional efficiency unit, which can be tailored for tasks such as glazing, die-cutting, or spot color printing. This dynamic setup facilitates one-time molding and surface treatment for intricate graphics, significantly boosting production efficiency and enhancing printing quality. Below, we delve into its core technology, diverse application scenarios, and detailed performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each unit is equipped with state-of-the-art FLEXO flexographic technology, accommodating water-based inks that comply with stringent EU REACH regulations. Emissions of volatile organic compounds are maintained below 100ppm, making this solution ideal for sensitive packaging requirements, such as those for food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Leveraging advanced servo motor drives and 360° electric phase fine-tuning, the color registration precision achieves an impressive ±0.5mm when the cardboard is flat. Additionally, the machine is capable of printing minimum text sizes of 1.5mm and offers dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: The printing unit incorporates a pneumatic locking mechanism paired with a track sliding structure, allowing for swift plate changes in under 10 minutes. Anilox roller changes can be performed without halting machine operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This integrated chamber scraper glazing system enables both partial and full-surface glazing, enhancing surface gloss and wear resistance. Drying is achieved swiftly at 30 meters per minute.
Die-Cutting/Slotting Function: Select models include a linkage die-cutting unit, facilitating precise creasing, slotting, and die-cutting of corrugated cardboard, thereby minimizing reliance on downstream processes.
Spot Color Printing Expansion: The sixth unit can be customized to function as a spot color channel, accommodating special ink requirements, such as metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC and a vibrant 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and comprehensive production data statistics, including output and energy consumption metrics.
Remote Monitoring (Optional): Through the Industrial Internet of Things (IIoT) module, remote monitoring of equipment status is possible, along with early warning alerts and OTA firmware upgrades, which collectively reduce operational and maintenance overheads.
Tension Closed-Loop Control: A tension sensor paired with a servo motor linkage meticulously adjusts paper tape tension in real time, effectively preventing printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The machine boasts an integrated hot air drying module with adjustable temperatures ranging from 50 to 120ºC, supplemented by infrared radiation for auxiliary drying. This ensures rapid drying at 30 meters per minute, accommodating various materials like film and paper.
Ink Zero Waste System: When the machine halts, the rubber wheel enters an automatic idle state. An independent ink-distributing motor, driven by a pneumatic diaphragm pump, ensures rapid ink color changes in under 5 minutes, with efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization) - Adaptable for three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials: Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil - This versatility supports a broad spectrum of packaging substrates.
Experience unrivaled precision and efficiency with our High-Speed High-Definition Ink Printing Machine. The mechanical speed ranges from 10 to 70 meters per minute, regulated seamlessly with stepless speed control. This system ensures pinpoint accuracy at low speeds for debugging and delivers blazing efficiency for high-speed production.
Achieve industry-leading precision in your printing endeavors with color registration accuracy within ±0.5-0.8mm. Our cutting-edge technology meets the demands of intricate pattern printing, ensuring your designs come to life with perfect clarity.
Equipped with a power supply of 380V/50Hz and a total power capacity of 25-40kW, our ink printing machine boasts an energy-saving design. Enjoy the benefits of reducing power consumption by 15% compared to traditional equipment, making it both eco-friendly and cost-effective.
Optimize your workshop layout effortlessly with our modular design. The machine dimensions, stretching 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, offer unparalleled flexibility for setup and maintenance.
3. Application Areas and Typical Scenarios
Packaging Printing Excellence
Revolutionize your carton and paper box production with our machine's capability to execute multi-color graphics and glazing in a single pass. Perfectly suited for e-commerce logistics boxes and gift boxes, it transforms every package into a work of art.
Embrace high-precision printing for film materials with our technology, ideal for creating visually appealing food bags and daily chemical packaging, enhancing both the aesthetic and functional value of your products.
Labels and Logos Redefined
Elevate your industrial labels with our two-color overprinting. Achieve superior color accuracy, meeting stringent GMP certification requirements while incorporating batch numbers and QR codes with unmatched precision.
Enhance your product's security with anti-counterfeiting labels. Our technology combines spot color printing with local glazing to significantly boost the anti-counterfeiting properties, providing peace of mind to both producers and consumers.
Special Material Processing
Master the art of high-precision printing on aluminum foil and composite materials, ideal for pharmaceutical aluminum foil packaging and shielding materials for electronic components, ensuring top-notch quality and performance.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Benefit from our modular design featuring standardized interfaces for easy replacement of consumables like anilox and rubber rollers. Key components, such as chains and gears, boast a lifespan exceeding 8,000 hours, ensuring long-term operational reliability.
Safety is paramount with our fully enclosed protective cover, equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts. Our design adheres to CE safety standards, ensuring a secure workspace.
Data Management for the Modern Age
Harness the power of real-time data with our production report generation system. Track and analyze key metrics such as printing speed, ink usage, and downtime to optimize your production efficiency and output quality.
Seamlessly integrate with your enterprise ERP system using our CIP4 data interface, enabling effortless transmission of orders and process parameters, streamlining your workflow and maximizing productivity.
V. After-Sales Service and Certification
Experience unparalleled after-sales service with a 1-year warranty on the entire machine, extending to 2 years for core components. Benefit from 24/7 remote diagnosis and rapid on-site engineer service within 48 hours (domestic), ensuring minimal downtime and maximum satisfaction.
Rest easy knowing our water-based ink has achieved EU REACH certification, and our equipment complies with the ISO 14001 environmental management system, reinforcing our commitment to environmental responsibility.
Our commitment to quality is backed by CE certification, with key components like motors and sensors sourced from internationally recognized brands, ensuring superior performance and reliability.
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