| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Experience the pinnacle of innovative packaging with our 5+1 high-definition water-based ink printing machinery. This state-of-the-art equipment combines multi-color, high-precision printing capabilities with eco-friendly and energy-efficient technologies, all wrapped in a package of intelligent control. Perfectly suited for various fields such as cartons, paper boxes, and flexible packaging, it boasts a core configuration of five independent printing units alongside a multifunctional efficiency unit. This setup allows for seamless one-time molding and surface treatment of intricate graphics, elevating both production efficiency and print quality to new heights. Let's delve into the core technology, application scenarios, and performance parameters that make this machinery a game-changer.
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
The independent five-color printing unit is a masterpiece of modern engineering. Each module is enhanced with FLEXO flexographic technology, adept at handling water-based inks compliant with strict EU REACH regulations. With VOC emissions kept under 100ppm, it is perfectly tailored for sensitive packaging needs like food and medicine.
Achieve unrivaled precision with micron-level color registration. Our system employs advanced servo motor drives paired with 360° electric phase fine-tuning, delivering color registration accuracy of ±0.5mm on flat cardboards. Even the smallest text, down to 1.5mm, and dot reproduction accuracy of ±0.1mm redefine industry standards.
Experience unparalleled efficiency with our quick plate change design. Utilizing pneumatic locking and a track sliding structure, the time for plate changes is under 10 minutes. Furthermore, the anilox roller can be swapped without halting the machine, ensuring continuous productivity.
Multifunctional Efficiency Unit (+1 Configuration)
Our water-based glazing module is equipped with an integrated chamber scraper glazing system, capable of executing both partial and overall glazing. This enhances surface gloss and wear resistance, with a drying speed of 30 meters/minute, ensuring optimal performance.
Some models come with an advanced linkage die-cutting unit, facilitating creasing, slotting, and precise die-cutting of corrugated cardboard. This feature significantly reduces reliance on subsequent processes, streamlining operations.
The sixth unit offers a customizable spot color channel, catering to the printing demands of special inks such as metallics and fluorescents, thus expanding your creative possibilities.
Intelligent Automation Control System
Our system features a Siemens PLC paired with a 10.4-inch color touch screen, providing a user-friendly interface for parameter presetting, fault diagnosis, and production data analysis, including output and energy consumption.
With the optional Industrial Internet of Things (IIoT) module, you can remotely monitor equipment status, receive early warnings, and implement OTA firmware upgrades. This reduces operational and maintenance costs significantly.
Equipped with a tension closed-loop control, this system uses a tension sensor and servo motor linkage to continuously adjust paper tape tension in real-time, averting any printing deviations.
Efficient Drying and Environmentally Friendly Design
Our three-stage hot air drying system, with a temperature range of 50-120ºC, is complemented by infrared radiation for auxiliary drying. With a drying speed of 30 meters/minute, it is versatile enough to handle various materials, including film and paper.
The ink zero waste system features an automatic idling rubber wheel when the machine is idle, alongside a pneumatic diaphragm pump that supplies ink via an independent ink-distributing motor, enabling rapid ink changes in under 5 minutes and ensuring recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (optional customization) Ensures compatibility with three-, five-, and seven-layer corrugated cardboard and wide-width films for maximum versatility.
Applicable Materials Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil This machine supports a diverse array of packaging substrates, enhancing its utility across various applications.
Experience unparalleled efficiency with our High Speed Definition Ink Printing Machine, boasting a mechanical speed of 10-70 meters per minute, thanks to our innovative stepless speed regulation. Enjoy precise low-speed debugging and maximize your productivity with high-speed production.
Achieve industry-leading precision with our color registration accuracy of ±0.5-0.8mm, ideal for intricate pattern printing needs. Our advanced technology ensures each print meets the highest standards of detail and quality.
Power up with our energy-efficient design, operating at a power supply of 380V/50Hz and a total power range of 25-40kW. This machine saves 15% more energy than traditional equipment, optimizing your operations while minimizing costs.
Designed with flexibility in mind, our machine's dimensions are 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. The modular structure allows for easy integration into your workshop and simplifies maintenance processes.
3. Application areas and typical scenarios
Our machine excels in packaging printing, offering versatility across various materials and applications.
For carton and paper boxes, achieve seamless multi-color graphics and glazing in a single pass, perfect for enhancing the visual appeal of e-commerce logistics boxes and gift packaging.
Soft packaging is transformed with our machine's high-precision capabilities, ideal for film materials used in food bags and daily chemical packaging.
Labels and logos
Optimize your industrial labels with two-color overprinting for batch numbers and QR codes, ensuring color accuracy that meets GMP certification standards.
Enhance product security with anti-counterfeiting labels that combine spot color printing and local glazing, significantly improving anti-counterfeiting measures.
Special material processing
Our high-precision printing is perfect for aluminum foil and composite materials, catering to pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Benefit from our modular wearing parts, featuring standardized interfaces for easy replacement of components like anilox and rubber rollers, ensuring key components last over 8,000 hours.
Safety is paramount with our fully enclosed protective cover, equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all conforming to CE safety standards.
Data management
Generate comprehensive production reports with real-time data on printing speed, ink usage, and downtime, supporting effective analysis of production efficiency.
Our CIP4 data interface seamlessly integrates with your enterprise ERP system, ensuring smooth transmission of orders and process parameters.
V. After-sales service and certification
We offer unparalleled after-sales support with a 1-year whole machine warranty (core components extended to 2 years), 24/7 remote diagnostics, and on-site engineer service within 48 hours for domestic locations.
Environmental responsibility is at our core, with water-based ink passing EU REACH certification and our equipment meeting ISO 14001 environmental management standards.
Our commitment to quality is demonstrated by CE certification and the use of imported brands for key components like motors and sensors.
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