Product Description
1. Paper Feeding Section:
Our Four-Color High-Speed Ink Printer with Premium Electric Control Panel showcases a groundbreaking paper feeding section. The advanced servo pressure-free extended paper feeding front edge eliminates the traditional need for paper guide rubber rollers and embossing roller pressure feeding. By employing state-of-the-art front edge vacuum technology, cardboard is seamlessly transferred directly to the printing roller. The power input gear is expertly designed to align with the vacuum paper guide wheel's outer circle, eradicating the need for paper guide pressure adjustments. This innovation extends the auxiliary paper feeding duration and streamlines the adjustment process, offering unparalleled efficiency and ease.
Our paper feeding section incorporates the highly acclaimed French Martin front edge paper feeding structure, ingeniously designed with a unique tabletop tilting lifting mechanism. This feature ensures that as the tabletop rises, it tilts lower at the front and higher at the back, dramatically reducing the chances of paper jams and cardboard damage. Perfectly tailored for single and curved corrugated cardboard, the Martin bellows, featuring a snail-type suction blower, deliver a focused and powerful suction. This ensures precise handling of high-strength and heavier cardboard, maintaining accuracy and minimizing skewing during feeding. The innovative light-pressure bearing wheel frame design effortlessly elevates and lowers the paper feeding table, significantly reducing load and boosting bellows' performance in the pressure-free section.
Our pioneering pressure-free front edge paper feeding system revolutionizes traditional methods by completely eliminating the risk of cardboard damage caused by paper guide rubber rollers. This system preserves the cardboard's physical integrity, giving manufacturers enhanced flexibility in paper selection. By discarding the paper guide roller mechanism, it protects all cardboards during transport, achieving unmatched results that other mechanisms fail to deliver.
1. Machine Clutch:
1) The machine's clutch, boasting an intuitive electric control, features an alarm bell that continuously rings during operation, ensuring the highest level of safety for the operator.
2) It is equipped with a dependable pneumatic interlocking device.
3) Both the main motor and fan utilize advanced variable frequency motor technology with a variable frequency controller, enhancing energy efficiency, ensuring smooth operation, and featuring a strong motor start protection device.
2. Front Edge Paper Feeding System
1) The system amplifies paper feeding through suction-assistance. A powerful fan, with an impressive 7.5KW power, features adjustable air volume to handle different levels of cardboard bending, ensuring flawless operation.
2) The system's paper lifting and dropping mechanisms are driven by cylinders, offering swift and potent action.
3) Effortlessly adjust the side, front, and rear baffles with a simple one-button electric adjustment.
4) The Taiwan super-resistant front edge paper feeding wheel is celebrated for its outstanding durability and wear-resistance.
5) The versatile interval paper feeding device allows for both continuous and interval feeding to meet specific operational needs.
6) The cutting-edge seven-inch computer touch screen control effortlessly displays production volume and counting alarms.
3. Automatic Zeroing Device
1) Both paper feeding and die-cutting units are equipped with electric and automatic zeroing functions, ensuring precision.
2) Especially designed for general carton use, the automatic zeroing device allows adjustments with just two trial prints, significantly minimizing cardboard waste.
4. Dust Removal Device
1) The innovative brush dust removal device in the paper feeding part efficiently cleanses the printed cardboard surface, elevating print quality.
2) Impressively, the storage order can handle up to 999 entries, ensuring precise and efficient automatic alignment.
3) Experience the ease of one-key alignment and one-key slot size adjustments.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The printing roller's outer diameter is meticulously crafted to measure 395mm, including the comprehensive outer diameter of the plate at 405mm, guaranteeing precision and durability.
2) The steel pipe's surface boasts an exceptional ground finish, complemented by an exquisite layer of hard chrome plating. This meticulous treatment ensures unparalleled strength and long-lasting durability, making it a hallmark of quality.
3) Expertly crafted balance correction has been flawlessly integrated to enable a seamless and smooth operation, elevating efficiency to its highest potential.
4) Featuring a robust ratchet-fixed plate rolling shaft, this integral component guarantees unwavering stability and reliability throughout its use, providing a steadfast performance.
5) A full plate hanging slot is meticulously designed to precisely accommodate 9mm hanging plate strips, offering unmatched versatility and adaptability for diverse applications.
6) The sophisticated system for loading and unloading printing plates utilizes an electrically controlled foot switch. This innovation allows for effortless and smooth forward and reverse rotation, enhancing user experience significantly.
2. Printing roller:
1) The outer diameter, precisely calibrated at 159mm, is crafted to deliver optimal performance and unparalleled precision.
2) The surface integrity of the steel pipe is flawlessly maintained with a high-quality ground finish, accentuated by a durable hard chrome plating, ensuring exceptional longevity.
3) Balance correction is meticulously applied to guarantee smooth operation, significantly enhancing the roller's overall efficiency and consistency.
4) The printing roller's gap dial is manually adjustable within a versatile range of 0-12mm, providing users with precise control and customization options.
3. Upper and lower rollers for paper feeding:
1) The upper roller's outer diameter is precisely measured at 99mm, constructed from a durable thick-walled steel pipe. It features a conveniently quick-adjust paper guide wheel, ensuring optimal paper management.
2) With an outer diameter of 156mm, the lower roller is crafted from robust thick-walled steel. The surface is expertly finished with grinding and hard chrome plating, offering enhanced durability and longevity.
3) Manual gap dial adjustment is available for the paper feeding roller, offering a precise range of 0-12mm for fine-tuned paper management and exceptional control.
4. Steel anilox roller
1) Meticulously crafted with precision engineering, the anilox roller boasts an outer diameter of φ213, with a versatile optional mesh number ranging from 180 to 260, catering to varied printing needs.
2) The steel tube's surface is finely ground and features a pressed mesh, enhanced by robust hard chrome plating, ensuring optimal performance and longevity.
3) Balance correction is expertly applied to the anilox roller, ensuring smooth and consistent operation, delivering uniform inking and consistent dot quality.
4) The anilox roller is ingeniously equipped with a wedge overrunning clutch, ensuring even ink distribution and facilitating easy cleaning, marking a significant innovation in design.
5) Manual anilox gap dial adjustment is a standout feature, allowing users to fine-tune operations with exceptional ease and precision.
5. Rubber roller:
1) The rubber roller showcases an outer diameter of φ200mm, meticulously engineered for superior ink transfer and performance.
2) The steel pipe is sheathed in wear-resistant rubber, which is meticulously balanced to enhance durability and ensure reliable performance.
3) Specially ground in strategic areas, the rubber roller excels in ink transfer efficiency, delivering optimal output and consistency.
4) The rubber's hardness, expertly calibrated between 60-65 degrees, ensures effective operation, longevity, and reliable performance.
5) Featuring the renowned Yunmo motor, known for its silent operation, this component significantly reduces noise pollution, creating a quieter workspace.
6. Phase adjustment mechanism:
1) Incorporating a sophisticated planetary gear business structure, the mechanism offers reliable and smooth phase adjustments, enhancing operational precision.
2) The cutting-edge electric digital 360-degree adjustment for the printing phase is adjustable during both operation and stopping, offering unparalleled flexibility.
3) Features electric adjustment of lateral position, with a precise adjustment range of ±10mm, ensuring impeccable precision and control.
7. Ink circulation
1) The pneumatic diaphragm pump provides a stable ink supply that is expertly designed for convenience, offering swift operation and maintenance, ensuring seamless productivity.
2) Our state-of-the-art ink filter meticulously screens impurities, preserving the pristine quality of your ink for unparalleled print results.
8. Printing phase fixing device:
1) Equipped with a sophisticated electromagnetic clutch brake device, this feature enhances operational control and stability, offering a seamless experience.
2) The robust brake mechanism ensures the machine remains stationary when separated, allowing for precise phase adjustments while keeping the gear position unwaveringly fixed.
9. Oil supply device:
1) Our advanced mechanical oil pump delivers oil with remarkable efficiency, guaranteeing a continuous and dependable oil supply throughout the system.
2) Experience flawless operations with our innovative circulating oil system, which ensures uniform inking of gears and maintains an impeccably balanced oil level across every group.
Three-die cutting section
1. Die roller (lower roller)
1) With an outer diameter of φ360mm, excluding the die, this component ensures precision and durability, elevating performance.
2) Crafted from premium cast steel, the meticulously ground surface is plated with hard chrome, enhancing resilience and longevity.
3) Incorporates balanced adjustment for superior operational stability, ensuring a smoother and more reliable workflow.
4) Designed with meticulous precision, the die fixing screw holes are spaced at 50mm x 50mm, ensuring a secure and stable die placement.
5) Designed to accommodate a die height of 25.4mm, this feature caters to a wide range of operational needs.
6) Supports die cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, showcasing its versatile adaptability.
2. Rubber pad roller (upper roller)
1) The outer wall diameter of φ388.9mm is expertly engineered for optimal performance and durability.
2) Constructed from durable cast steel with a finely ground surface and hard chrome plating, it promises long-lasting performance.
3) Features balanced adjustment to enhance operational stability, ensuring smooth and efficient processes.
4) Incorporates an electric adjustment system for the gap with the die roller, optimizing both precision and efficiency.
5) The pad, with a thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, is designed for durability and effectiveness.
3. Transverse movement and repair device:
1) Boasts a mechanical transverse of 40mm with a floating device; the automatic die-cutting uniform scale compensates for line speed, ensuring even pad wear and extending service life.
2) Features an innovative electric repair device to enhance pad reuse rates, allowing for 3-4 repairs, significantly reducing costs and waste.
3) The pneumatic automatic separation device for the die-cutting roller minimizes pad wear, dramatically extending its service life.
4. Plate-free fixture:
1) Enjoy rapid, interchangeable die-cutting with multifunctionality in one, eliminating the need for templates in conventional boxes.
2) Matches the efficiency of thin knife slotting, leading to significant production cost reductions.
3) Thirteen servo motors facilitate electrical adjustments of pre-pressure, pressure lines, and plate-free knife ring size. Effortlessly achieve one-key slotting size adjustment by entering cardboard dimensions, offering simplicity and convenience.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, tempered, ground, and nitrided, this component ensures exceptional durability and strength.
2. With six-level precision, enjoy smooth operation and low noise. Hardness HRC55-60 ensures long life and low wear, maintaining consistent print color accuracy over time.
3. The ingenious design features a keyless connection for all transmission parts, such as shafts and gears, utilizing an expansion sleeve to eliminate connection gaps. This brilliant advancement ensures seamless and reliable performance, making it an ideal choice for long-term, high-speed operation, even under large torque conditions.
5. Advanced Oil Supply Device:
1) Outfitted with a state-of-the-art mechanical oil pump, this system guarantees efficient and consistent oil supply cycling, elevating the overall performance of the machinery to new heights.
2) Experience unparalleled reliability with a sophisticated circulation oil supply system that evenly oils gears and maintains a balanced oil level across each group, thereby significantly enhancing the machinery's dependability.
3) Featuring a cutting-edge closed spray lubrication system, this component provides exceptional lubrication, ensuring outstanding transmission accuracy while significantly extending the machine's lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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