| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
Introduction to the Revolutionary 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery stands as a pinnacle of packaging printing innovation. This state-of-the-art equipment masterfully combines multi-color, high-precision printing with eco-friendly operations and intelligent controls. It's purpose-built for excellence in printing on cartons, paper boxes, flexible packaging, and more. Central to its design are five autonomous printing units and an additional multifunctional efficiency unit, which may include features like glazing, die-cutting, or spot color capabilities. This powerhouse enables one-time molding and intricate surface treatments for complex graphics, vastly enhancing production efficiency and elevating printing standards. Below, we delve into its core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Unmatched Five-Color High-Precision Printing System
Featuring an independent five-color printing unit, each module is equipped with innovative FLEXO flexographic technology. It efficiently utilizes water-based ink adhering to stringent EU REACH regulations, ensuring VOC emissions remain below 100ppm. This system is perfect for sensitive packaging applications, including food and pharmaceuticals.
Exemplary Micron-Level Color Registration Accuracy: Harnessing the power of servo motor drives and 360° electric phase fine-tuning, this system achieves astounding color registration accuracy of ±0.5mm on flat cardboard. It is capable of printing minute texts as small as 1.5mm, with dot reproduction accuracy reaching an impressive ±0.1mm.
Rapid Plate Change Innovation: With a pneumatic locking mechanism paired with a track sliding structure, the printing unit allows for plate changes in under 10 minutes. The anilox roller replacement is seamlessly executed without interrupting the machine's operation.
Multifunctional Efficiency Unit (+1 Configuration)
State-of-the-Art Water-Based Glazing Module: This module integrates a chamber scraper glazing system capable of executing partial or comprehensive glazing, heightening surface gloss and wear resistance. It performs drying at an efficient speed of 30 meters/minute.
Advanced Die-Cutting/Slotting Function: Select models are equipped with a linkage die-cutting unit optimized for creasing, slotting, and die-cutting corrugated cardboard. This feature significantly reduces reliance on subsequent processes.
Spot Color Printing Enhancement: The sixth unit is customizable as a spot color channel, accommodating the printing of special inks like metallic and fluorescent colors.
Intelligent Automation Control System
Cutting-Edge PLC + Touch Screen Operation: Utilizing Siemens PLC alongside a 10.4-inch vibrant color touch screen, the system supports parameter presets, fault diagnosis, and robust production data analytics, including output and energy consumption.
Optional Remote Monitoring: The Industrial Internet of Things (IIoT) module empowers users with remote equipment status monitoring, early warning notifications, and OTA firmware upgrades, minimizing operation and maintenance expenses.
Tension Closed-Loop Control: Outfitted with a tension sensor and servo motor linkage, this system dynamically adjusts paper tape tension in real-time, effectively preventing printing deviations.
Efficient Drying and Eco-Friendly Design
Innovative Three-Stage Hot Air Drying: The integrated hot air drying module, with adjustable temperatures from 50-120ºC, is complemented by infrared radiation, achieving a drying speed of 30 meters/minute. It's adept at accommodating diverse materials like film and paper.
Sustainable Ink Zero Waste System: During machine stops, the rubber wheel idles automatically, while the pneumatic diaphragm pump, coupled with an independent ink-distributing motor, facilitates swift ink color changes in under 5 minutes, promoting ink recycling.
2. Key Technical Parameters
Project Parameter Range and Unparalleled Advantages
Printing Width: 1400-2000mm (Customizable) - Ideal for three-, five-, and seven-layer corrugated cardboard as well as wide-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil - Supports a vast array of packaging substrates, ensuring versatile application.
Experience unparalleled precision and efficiency with our High-Speed High-Definition Ink Printing Machine, featuring a mechanical speed of 10-70 meters per minute. The stepless speed regulation ensures pinpoint accuracy during low-speed debugging and unmatched efficiency during high-speed production.
Achieve industry-leading precision with color registration accuracy ranging from ±0.5 to 0.8mm. This feature ensures even the most intricate patterns are printed to perfection, meeting the highest standards of fine detail printing.
Our energy-saving design powers the machine with 380V/50Hz and a total power output of 25-40kW, offering a 15% reduction in power consumption compared to traditional machines, making it a sustainable choice for your operations.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our machine features a modular design that enhances flexibility in workshop layout and simplifies maintenance procedures for optimal operation.
3. Application areas and typical scenarios
Packaging printing
Ideal for carton and paper box printing, it accomplishes multi-color graphics and glazing in a single pass. Perfect for e-commerce logistics boxes, gift boxes, and more.
Our machine excels in soft packaging, offering high-precision printing on film materials, making it suitable for food bags and daily chemical packaging bags.
Labels and logos
Craft industrial labels with precision, utilizing two-color overprinting for batch numbers and QR codes, ensuring color accuracy that meets GMP certification standards.
Enhance product security with our anti-counterfeiting labels, which combine spot color printing with local glazing to significantly boost anti-counterfeiting measures.
Special material processing
Engage in high-precision printing on aluminum foil and composite materials, suitable for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular design includes anilox and rubber rollers with standardized interfaces for easy replacement, with key component lifespans exceeding 8,000 hours, ensuring efficient operation and minimal downtime.
Experience enhanced safety with a fully enclosed protective cover, equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all compliant with CE safety standards.
Data management
Generate comprehensive production reports with real-time data recording of printing speed, ink usage, and downtime, supporting in-depth production efficiency analysis.
The CIP4 data interface enables seamless integration with enterprise ERP systems, facilitating the smooth transmission of orders and process parameters for streamlined operations.
V. After-sales service and certification
Enjoy peace of mind with our warranty and maintenance services, including a 1-year warranty on the entire machine (2 years on core components), 24/7 remote diagnostics, and on-site engineer service within 48 hours for domestic locations.
Our commitment to sustainability is evidenced by the water-based ink's EU REACH certification and the equipment's compliance with the ISO 14001 environmental management system standards.
Our machine meets rigorous quality standards, having passed CE certification, with key components such as motors and sensors sourced from premium imported brands for assured reliability.
){kind=link}