Product Description
1. Paper feeding section:
Introducing our advanced servo-driven pressure-free extended paper feeding front edge system. This revolutionary design eliminates the need for traditional guide rubber rollers and embossing rollers, seamlessly transferring cardboard directly to the printing roller via a front edge vacuum. The synchronized power input gear and vacuum paper guide wheel ensure maximum auxiliary paper feeding time with effortless adjustments, revolutionizing your paper feeding experience.
Our paper feeding section boasts the distinguished French Martin front edge feeding structure with an intuitive table top tilting mechanism. This ingenious design minimizes the risk of paper jams and damage, especially with single and curved corrugated cardboard. The Martin bellows, a snail-type suction blower, delivers focused and powerful suction, keeping even heavy, high-strength cardboard perfectly aligned. The light-pressure bearing wheel frame design facilitates smooth lifting and lowering, reducing weight load and enhancing bellows speed for optimal performance.
Embrace innovation with our pressure-free front edge paper feeding system, which completely eradicates cardboard damage from guide rollers. Maintaining nearly perfect physical indicators of cardboard, this system provides manufacturers the freedom to choose the best materials. By eliminating the guide rubber roller mechanism, our solution ensures all cardboards are preserved throughout transport, achieving what others cannot.
1. Machine clutch:
1) Safety is paramount with our electric control machine clutch, featuring a persistent alarm bell during operation to protect operators at all times.
2) Equipped with a sophisticated pneumatic interlocking device, ensuring seamless integration and enhanced safety.
3) The main motor and fan are equipped with variable frequency technology, providing energy efficiency, smooth startup, and a comprehensive motor protection system.
2. Front edge paper feeding system
1) Experience superior suction-assisted paper feeding with a 7.5KW fan, adjustable air volume for tailored handling of cardboard bends, ensuring uninterrupted flow.
2) Enjoy swift and powerful paper lifting and dropping, driven by advanced cylinder technology.
3) Effortlessly adjust the side, front, and rear baffles with the convenience of one-button electric controls.
4) Benefit from the durability of Taiwan's super-resistant front edge paper feeding wheels, ensuring longevity and wear resistance.
5) Select between continuous or interval paper feeding with our versatile interval paper feeding device, tailored to your production needs.
6) Command your operations with ease via a seven-inch computer touch screen, displaying production volume and counting alarms for streamlined management.
3. Automatic zeroing device
1) Achieve unparalleled precision with electric and automatic zeroing in both paper feeding and die-cutting units, ensuring consistent results.
2) Our automatic zeroing device is perfect for general cartons, allowing adjustments within two trial prints to significantly reduce cardboard waste.
4. Dust removal device
1) Enhance printing quality with our brush dust removal system, effectively eliminating impurities from the cardboard surface.
2) Store up to 999 orders with precise automatic alignment, maximizing efficiency and accuracy.
3) Simplify operations with one-key alignment and slot size adjustments for tailored configurations.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The outer diameter is a robust 395mm, ensuring stability and precision. When including the outer diameter of the plate, it extends to 405mm, providing enhanced durability.
2) The surface of the steel pipe is meticulously ground and then hard chrome plated, ensuring exceptional resilience and longevity.
3) Impeccable balance correction is executed to guarantee exceptionally smooth operation.
4) The ratchet-fixed plate rolling shaft is engineered for reliable performance and secure operation.
5) Features a full plate hanging slot, perfectly designed to accommodate 9mm hanging plate strips, offering versatility and ease of use.
6) Loading and unloading printing plates is a breeze with the electrically controlled foot switch, enabling effortless forward and reverse rotation.
2. Printing roller:
1) The printing roller boasts an outer diameter of 159mm, crafted for precision and efficiency.
2) The surface of the steel pipe is expertly ground and finished with a hard chrome plating for superior strength and reliability.
3) Balanced to perfection, the roller ensures smooth operation, minimizing interruptions and maximizing productivity.
4) Manual adjustment of the printing roller's gap dial offers a precise adjustment range of 0-12mm, ensuring flexibility and control.
3. Upper and lower rollers for paper feeding:
1) The upper roller features a 99mm outer diameter, crafted from thick-walled steel for robustness, and includes a quick-adjustment paper guide wheel for seamless operation.
2) The lower roller, with an outer diameter of 156mm, is also made of thick-walled steel and is ground and chrome-plated for durability and smooth performance.
3) Manual adjustment of the paper feeding roller's gap dial provides an adjustable range of 0-12mm, facilitating precision in operation.
4. Steel anilox roller
1) The outer diameter is an efficient φ213, with a mesh number range of 180 to 260, offering customization to suit your needs.
2) The steel tube surface is meticulously ground, mesh pressed, and chrome plated for optimum performance and durability.
3) Precision balance correction ensures smooth operation, delivering consistent dots and uniform inking.
4) The anilox roller is equipped with a wedge overrunning clutch, expertly distributing and washing ink for flawless results.
5) Manual adjustment of the anilox gap dial allows tailored ink distribution for perfect printing.
5. Rubber roller:
1) Designed with an outer diameter of φ200mm, ensuring robust and efficient performance.
2) The steel pipe surface is wrapped with wear-resistant rubber and carefully balanced for optimal durability.
3) Specially ground in the middle and high areas, the rubber roller ensures superior ink transfer, enhancing print quality.
4) With a rubber hardness of 60-65 degrees, it offers the perfect balance between flexibility and resilience.
5) The Yunmo motor operates with silent precision, minimizing noise and maximizing efficiency.
6. Phase adjustment mechanism:
1) Featuring a planetary gear business structure, providing robust support and precise adjustments.
2) The printing phase offers electric digital 360-degree adjustment, operable during both active and halted states, for ultimate precision.
3) Electric adjustment of lateral position with an adjustment distance of ±10mm, ensuring precision in every print.
7. Ink circulation
1) The pneumatic diaphragm pump ensures a stable and consistent ink supply, facilitating convenient operation and maintenance.
2) The ink filter is designed to effectively filter out impurities, maintaining the purity and quality of the ink.
8. Printing phase fixing device:
1) The electromagnetic clutch brake device offers reliable stopping power and precision control.
2) When adjusting the phase while the machine is separated, the brake mechanism maintains the original gear position, ensuring consistent and accurate operation.
9. Oil supply device:
1) Features a mechanical oil pump for efficient oil supply circulation, ensuring smooth operation and extended machinery life.
2) Experience seamless operation with our circulating oil supply system, which ensures that the gears receive consistent inking and maintains a balanced oil level across each group. This feature guarantees optimal performance and longevity.
Three-die cutting section: This section is the heart of precision and efficiency in our machinery, offering unparalleled die-cutting capabilities that enhance productivity and quality.
1. Die roller (lower roller): The backbone of the die-cutting process, meticulously engineered for precision and reliability.
1) Featuring an outer diameter of φ3 60mm (excluding die), this component is designed for optimal functionality and versatility.
2) Crafted from robust cast steel, its surface is expertly ground and hard chrome plated for enhanced durability and performance.
3) The balanced adjustment feature significantly increases operational stability, ensuring smooth and precise operations.
4) Designed with strategic spacing of die fixing screw holes at 50mm*50mm, it offers flexibility and secure fastening.
5) This component is compatible with a die height of 25.4mm, accommodating a wide range of applications.
6) The adaptable die cutting thickness allows for 16mm on a three-layer board and 13mm-15mm on a five-layer board, providing versatility across various materials.
2. Rubber pad roller (upper roller): A crucial component that complements the die roller for flawless operations and superior results.
1) With an outer wall diameter of φ388.9mm, it is engineered for precision and durability.
2) Made from high-quality cast steel, with a ground surface and hard chrome plating to ensure longevity and consistent performance.
3) Features balance adjustment for enhanced operational stability, contributing to precision and efficiency.
4) Offers electric adjustment of the gap with the die roller, allowing for fine-tuned control and adaptability.
5) The pad thickness stands at 8mm, with an outer diameter of φ404.9mm and a width of 250mm, perfectly engineered for optimal function.
3. Transverse movement and repair device: Innovatively designed to enhance the longevity and efficiency of the die-cutting process.
1) The mechanical transverse movement of 40mm, coupled with a floating device and automatic line speed compensation, ensures uniform die-cutting pad wear, significantly extending service life.
2) An electric repair device boosts the reuse rate of pads, allowing for 3-4 repairs, maximizing cost-efficiency and sustainability.
3) The pneumatic automatic separation device of the die-cutting roller reduces pad wear, thereby effectively increasing service life and operational efficiency.
4. Plate-free fixture: Bringing innovation and simplicity to your operational needs with unmatched flexibility.
1) Offers fast interchangeable multi-functionality, eliminating the need for templates in conventional boxes, streamlining operations.
2) Delivers the same precision as thin knife slotting, effectively reducing production costs while maintaining quality.
3) Equipped with 13 servo motors, it facilitates electric adjustment of pre-pressure, pressure line, and knife ring size, allowing for one-key slotting size adjustments by inputting the cardboard dimensions for ultimate simplicity and convenience.
4. Transmission gear: Engineered for excellence, built to last, and designed for precision and smooth operation.
1. Constructed from 40Cr high-quality alloy steel, it is tempered, ground, and nitrided for exceptional strength and durability.
2. With six-level precision, this gear ensures smooth operation with low noise, hardness HRC55-60, and long life, maintaining color accuracy in printing for extended periods.
3. The machine's transmission parts feature a keyless connection (expansion sleeve), eliminating connection gaps and making it ideal for long-term, high-speed operations with large torque.
5. Oil supply device: Ensuring reliable and consistent performance through innovative lubrication solutions.
1) Utilizes a mechanical oil pump system with an efficient oil supply cycle for seamless operation and maintenance.
2) Employs a circulation oil supply system that ensures uniform oiling of gears, maintaining a balanced oil level in each group for optimal performance.
3) The lubrication system features a closed spray lubrication design, ensuring accuracy in transmission and extending the life of the machinery.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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