Product Description
1. Paper feeding section:
Experience unparalleled innovation in our paper feeding mechanism. The servo pressure-free extended paper feeding front edge is ingeniously designed without the need for paper guide rubber rollers or embossing roller pressure. This allows the cardboard to glide seamlessly to the printing roller via front edge vacuum technology. Our power input gear, synchronized with the vacuum paper guide wheel's outer circle, ensures a streamlined process. This advanced design eliminates the hassle of adjusting roller pressure, maximizing auxiliary paper feeding time while simplifying operation adjustments.
Our paper feeding section boasts the sophisticated French Martin front edge paper feeding structure. The table top tilts and lifts, optimizing paper feeding by reducing paper jams and preventing cardboard damage, especially suitable for single and curved cardboard. With a snail-type suction blower, the Martin bellows concentrate suction, providing superior force on sturdy and heavyweight cardboard, keeping it aligned. The table's light-pressure bearing wheel frame design is a testament to engineering excellence, reducing the weight load and enhancing the bellows' operational speed.
Our revolutionary pressure-free front edge paper feeding system is a game-changer. It eradicates the risk of cardboard damage caused by traditional paper guide rollers, preserving the cardboard's physical integrity, thus giving manufacturers wider paper options. By removing the paper guide roller mechanism, our system guarantees complete protection of cardboards during transport, achieving what other systems cannot.
1. Machine clutch:
1) Operator safety is paramount with our electric control machine clutch, featuring a continuous alarm bell during movement to ensure a secure environment.
2) Our pneumatic interlocking device enhances safety and operational integrity.
3) Harnessing the energy-efficient duo of variable frequency motor and controller, our main motor and fan ensure a smooth start and come equipped with a protective device to safeguard motor operation.
2. Front edge paper feeding system
1) Versatile suction-assisted paper feeding driven by a powerful 7.5KW fan, with adjustable air volume to accommodate cardboard bending, promoting smooth, efficient paper feeding.
2) Cylinders power the swift and potent actions of paper lifting and dropping, exemplifying robust engineering.
3) Experience effortless control with our one-button electric adjustment for the side, front, and rear baffles.
4) Featuring the durable Taiwan super-resistant front edge paper feeding wheel, this component guarantees wear resistance and longevity.
5) Customizable paper feeding with our interval device, allowing you to select continuous or interval feeding based on specific needs.
6) With a seven-inch computer touch screen control, monitor production volumes and receive timely counting alarms, ensuring seamless operation.
3. Automatic zeroing device
1) Enjoy electric and automatic zeroing of both the paper feeding and die-cutting units, enhancing precision and efficiency.
2) Our automatic zeroing device for general cartons requires only two trial prints to adjust to the correct position, significantly reducing cardboard waste.
4. Dust removal device
1) The brush dust removal device effectively eliminates impurities from the cardboard's printed surface, elevating the quality of the final print.
2) Achieve precision and efficiency with a storage order capacity of up to 999, ensuring accurate automatic alignment.
3) Enjoy the convenience of one-key alignment and one-key slot size adjustment, streamlining your workflow.
2. Printing part: (optional 1-4 color printing)
1. Printing roller: The cornerstone of precision in print quality!
1) With a robust outer diameter of 395mm, further enhanced to 405mm with plate inclusion, this roller stands as a testament to engineering precision.
2) Meticulously crafted, the steel pipe surface is expertly ground and adorned with hard chrome plating, ensuring durability and a flawless finish.
3) Our meticulous balance correction enables seamless and smooth operation, minimizing vibrations and enhancing print stability.
4) Featuring a ratchet-fixed plate rolling shaft, our roller guarantees steadfast performance.
5) Designed with a full plate hanging slot, it caters perfectly to 9mm hanging plate strips, offering versatility in application.
6) Experience effortless loading and unloading of printing plates, aided by an electrically controlled foot switch for precise forward and reverse rotation.
2. Printing roller: Elevate your printing capabilities with this integral component.
1) Boasting an outer diameter of 159mm, this roller delivers optimal performance in various applications.
2) The surface exhibits expert grinding and is fortified with hard chrome plating for unmatched strength and reliability.
3) Engineered with balance correction for sleek, uninterrupted operation, maintaining consistent quality across prints.
4) Features a manual gap dial adjustable from 0-12mm, providing precise control over the printing roller gap.
3. Upper and lower rollers for paper feeding: The backbone of efficient paper handling.
1) The upper roller features a substantial outer diameter of 99mm and is constructed from a thick-walled steel pipe, complemented by a quick-adjustment paper guide wheel for seamless operation.
2) The lower roller, with a robust diameter of 156mm, is also crafted from a thick-walled steel pipe, expertly ground, and chrome-plated for enhanced endurance and performance.
3) Comes with a manual gap dial adjustment mechanism, offering a range of 0-12mm for precision in paper feeding.
4. Steel anilox roller: Unleashing the power of precision in ink transfer.
1) With an outer diameter of φ213, this roller offers customizable mesh numbers (180, 200, 220, 240, 260), catering to diverse inking needs.
2) The steel tube surface is ground and mesh-pressed, followed by hard chrome plating for a rugged build and consistent performance.
3) Precision balance correction ensures smooth operation, delivering consistent dots and uniform inking throughout.
4) Equipped with an innovative wedge overrunning clutch, this anilox roller ensures even ink distribution and efficient ink washing.
5) Comes with a manual anilox gap dial adjustment feature for added control and versatility.
5. Rubber roller: The heart of high-quality ink transfer.
1) With an outer diameter of φ200mm, this roller is engineered for peak performance.
2) The steel pipe is enveloped in wear-resistant rubber, providing a balanced and enduring surface.
3) Specially ground in the middle and high parts for superior ink transfer, it exemplifies advanced engineering.
4) Offers a rubber hardness of 60-65 degrees, ensuring optimal resilience and performance.
5) Features a Yunmo silent motor, ensuring ultra-quiet operation while maintaining efficiency.
6. Phase adjustment mechanism: Precision at your fingertips.
1) Utilizes a sophisticated planetary gear business structure for robust operation.
2) Allows for 360-degree electric digital adjustment of the printing phase, even while operating or stationary, ensuring flexibility and precision.
3) Offers electric lateral position adjustment with an adjustment distance of ±10mm, allowing for fine-tuning with ease.
7. Ink circulation: Ensuring consistent and reliable ink supply.
1) Equipped with a pneumatic diaphragm pump, this system guarantees stable ink supply, with easy and fast operation and maintenance.
2) Features an ink filter to meticulously filter impurities, keeping the ink clean and print quality uncompromised.
8. Printing phase fixing device: Keeping precision locked in.
1) Incorporates an electromagnetic clutch brake device for enhanced control and accuracy during operation.
2) When adjusting the phase, the brake mechanism locks the machine in place, maintaining the original gear position with pinpoint accuracy.
9. Oil supply device: Lubrication for longevity and efficiency.
1) Employs a mechanical oil pump for continuous oil supply and circulation, ensuring smooth operation and extended machine lifespan.
2) Experience unparalleled efficiency with our innovative circulating oil supply system, ensuring each gear receives uniform inking with perfectly balanced oil levels in every group.
Introducing the advanced Three-Die Cutting Section: a marvel of precision engineering.
1. Die Roller (Lower Roller): A cornerstone of our cutting-edge technology.
1) Boasting an impressive outer diameter of φ360mm (excluding die), this roller sets the standard for excellence.
2) Crafted from high-grade cast steel, its surface is finely ground and hard chrome plated for optimal durability.
3) With balanced adjustments, it provides unwavering operational stability.
4) Featuring a strategic spacing of 50mm*50mm between die fixing screw holes for enhanced precision.
5) Specifically designed for a die height of 25.4mm to accommodate your needs.
6) Supports die cutting thicknesses of 16mm for three-layer board and 13mm-15mm for five-layer board, offering versatility and precision.
2. Rubber Pad Roller (Upper Roller): Engineered for superior performance.
1) The outer wall has a robust diameter of φ388.9mm, built for excellence.
2) Also made from premium cast steel, its surface is meticulously ground and chrome plated for enduring strength.
3) Achieve greater operational stability with our finely balanced adjustments.
4) Effortlessly adjust the gap with the die roller through our electric system.
5) Featuring a pad thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, it ensures precision and reliability.
3. Transverse Movement and Repair Device: Maximizing longevity and efficiency.
1) The mechanical transverse 40mm floating device impeccably compensates for line speed, ensuring uniform die-cutting pad wear to extend service life.
2) Our electric repair device enhances pad reuse, enabling 3-4 repairs for cost-efficiency.
3) The pneumatic automatic separation device of the die-cutting roller reduces pad wear, significantly extending service life.
4. Plate-Free Fixture: Revolutionizing your die-cutting needs.
1) Seamlessly switch between die-cutting setups with our fast interchangeable, multi-function design, eliminating the need for conventional templates.
2) Achieve the precision of thin knife slotting, effectively cutting down on production costs.
3) Harness the power of 13 servo motors for electric adjustments, enabling one-key size modification for pre-pressure, pressure line, and knife ring, by simply inputting the cardboard's dimensions.
4. Transmission Gear: Delivering unmatched performance and reliability.
1. Constructed from 40Cr high-quality alloy steel, tempered, ground, and nitrided for exceptional durability and consistency.
2. Offers six-level precision, smooth operation, minimal noise, and a hardness of HRC55-60, ensuring long-term color accuracy and minimal wear.
3. The machine's transmission (shaft and gear connection) utilizes a keyless connection system, eliminating gaps for robust long-term, high-speed operation under large torque.
5. Oil Supply Device: Ensuring flawless operation.
1) Equipped with a mechanical oil pump to maintain a consistent oil supply cycle, ensuring seamless functionality.
2) Our circulation oil supply guarantees uniform gear lubrication and balanced oil levels across all groups.
3) Employing a closed spray lubrication system, it ensures impeccable transmission accuracy and prolonged life.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}