Product Description
1. Paper feeding section:
Introducing an innovative advancement in the world of carton printing, our High-Speed Carton Ink Printing Machinery redefines precision with its servo pressure-free extended paper feeding mechanism. Forgoing the traditional paper guide rubber roller and embossing roller, it ensures seamless feeding as the cardboard transitions effortlessly to the printing roller via front edge vacuum. This cutting-edge design synchronizes the power input gear of the intermittent divider with the outer circle of the vacuum paper guide wheel, effectively eliminating the need for cumbersome adjustments of paper guide roller pressure. The auxiliary paper feeding time reaches its pinnacle, streamlining the operation by simplifying paper feeding time adjustments.
Our French Martin-inspired front edge paper feeding structure elevates efficiency with its ingeniously tilting lifting tabletop. By lowering the front and elevating the back during the feeding process, the system significantly minimizes paper jams and potential damage to cardboard edges. This sophisticated setup is tailored for various cardboard types, ensuring flawless handling of single and curved corrugated cardboards. The Martin bellows, featuring an advanced snail-type suction blower, amplifies suction on high-strength and heavier cardboards, guaranteeing precise feeding without obliqueness. The table's light-pressure bearing wheel frame alleviates weight strain as cardboard height increases, optimizing performance and ensuring an impeccable feeding process.
The revolutionary pressure-free front edge paper feeding system is a game-changer, expertly addressing the issues posed by traditional paper guide rollers. By eliminating these rollers, it preserves the integrity of the cardboard, maintaining optimum physical standards and expanding the choice of materials for carton manufacturers. This thoughtful design ensures transportation without damage, achieving a feat unattainable by conventional mechanisms, and successfully aligns with the highest standards of material handling and conservation.
1. Machine clutch:
1) Prioritizing operator safety, our electric control machine clutch is equipped with an incessant alarm bell during operation, offering peace of mind with enhanced safety measures.
2) Featuring a state-of-the-art pneumatic interlocking device, the system safeguards operational integrity, providing seamless and secure machine interfacing.
3) Our main motor and fan utilize advanced variable frequency technology, combining energy efficiency with smooth operation. This intelligent system includes a motor start protection device, ensuring optimal performance and longevity.
2. Front edge paper feeding system
1) Equipped with a powerful 7.5KW suction-assisted fan, this system allows adjustable air volume to adapt to the cardboard's bend, ensuring consistently smooth paper feeding.
2) The robust cylinder-driven mechanism for paper lifting and dropping delivers exceptional speed and strength, enhancing operational efficiency.
3) Experience ultimate convenience with one-button electric adjustments for the side, front, and rear baffles, streamlining the setup process.
4) Built to last, our Taiwan super-resistant front edge paper feeding wheel boasts unmatched durability, ensuring years of reliable service.
5) Customizable to your needs, the interval paper feeding device allows for continuous or interval feeding options, optimizing your workflow.
6) The intuitive seven-inch computer touch screen control enhances user experience by displaying production volume and counting alarms, ensuring smooth operation.
3. Automatic zeroing device
1) With cutting-edge electric and automatic zeroing for both the paper feeding unit and die-cutting unit, precision is assured, minimizing errors and enhancing productivity.
2) Specially designed for general cartons, the automatic zeroing device allows for two trial prints to swiftly reach the correct position, significantly reducing cardboard waste and optimizing resources.
4. Dust removal device
1) Enhance your printing quality with our advanced brush dust removal device. It effectively eliminates impurities from the printed surface of cardboard, ensuring superior print clarity.
2) Achieve impeccable order with a storage capacity of up to 999, ensuring precise and efficient automatic alignment every time.
3) Simplify your adjustments with one-key alignment and slot size adjustments, enhancing workflow efficiency and precision.
2. Printing part: (optional 1-4 color printing)
1. Printing Roller:
1) With an impressive outer diameter of 395mm, this roller expands to an efficient 405mm when factoring in the plate diameter.
2) The steel pipe undergoes precision grinding, followed by a hard chrome plating for enhanced durability.
3) Meticulously conducted balance correction ensures flawlessly smooth operation.
4) Features a ratchet-fixed plate rolling shaft for reliable performance.
5) Equipped with a full plate hanging slot, it accommodates 9mm hanging plate strips effortlessly.
6) Experience ease with foot switch-controlled electric forward and reverse rotation for plate loading and unloading.
2. Printing Roller:
1) This roller boasts a precise outer diameter of 159mm.
2) Featuring a meticulously ground and hard chrome-plated steel pipe surface for longevity.
3) The balance correction ensures seamless and smooth operational flow.
4) Manual gap dial adjustments are made easy, with a range spanning 0-12mm.
3. Upper and Lower Rollers for Paper Feeding:
1) The upper roller's 99mm outer diameter, constructed with a robust thick-walled steel pipe, includes a swift paper guide wheel for quick adjustments.
2) The lower roller stands out with a 156mm outer diameter, utilizing a thick-walled steel pipe, with surface grinding and hard chrome plating.
3) Manual gap dial adjustments for the paper feeding roller are facilitated, with a range of 0-12mm.
4. Steel Anilox Roller
1) With an outer diameter of φ213, choose from mesh numbers 180, 200, 220, 240, 260 for customized application.
2) The steel tube's surface undergoes grinding, mesh pressing, subsequent grinding, and hard chrome plating for superior performance.
3) Balance correction ensures a smooth, consistent operation with impeccable dot uniformity and inking.
4) Equipped with a wedge overrunning clutch, the anilox roller evenly distributes and washes ink with precision.
5) Manual adjustments of the anilox gap dial are straightforward and effective.
5. Rubber Roller:
1) Featuring an outer diameter of φ200mm, this roller is designed for optimal performance.
2) The steel pipe is ingeniously wrapped with wear-resistant rubber, ensuring a balanced operation.
3) Specially ground in the middle and high sections, this roller excels in ink transfer efficiency.
4) Rubber hardness ranges from a durable 60-65 degrees, ensuring reliability.
5) Utilizing a silent Yunmo motor, it operates with minimal noise disruption.
6. Phase Adjustment Mechanism:
1) This mechanism features a sophisticated planetary gear business structure.
2) Enjoy 360-degree electric digital adjustments of printing phases, adjustable even during operation or stoppage.
3) Effortless electric lateral position adjustments, with a ±10mm distance scope.
7. Ink Circulation
1) The pneumatic diaphragm pump ensures a stable ink supply, simplifying operation and maintenance.
2) An ink filter efficiently removes impurities to maintain clean ink flow.
8. Printing Phase Fixing Device:
1) Equipped with an electromagnetic clutch brake device for precision.
2) When adjusting the phase with the machine separated, the brake mechanism secures the original gear position, maintaining stability.
9. Oil Supply Device:
1) A mechanical oil pump facilitates continuous oil supply circulation, ensuring optimal lubrication.
2) Experience seamless ink distribution with our state-of-the-art circulating oil supply system. The gears benefit from evenly distributed ink, while each group's oil level is harmoniously balanced, ensuring optimal performance and longevity.
Three-die cutting section - A powerhouse of precision and efficiency, designed for impeccable performance.
1. Die roller (lower roller) - Engineered to perfection for unmatched reliability.
1) The impressive outer diameter stands at φ360mm (excluding die), crafted for superior functionality.
2) Constructed from robust cast steel, expertly surface ground, and hard chrome plated for a flawless finish and exceptional durability.
3) Experience enhanced operational stability with our finely balanced adjustment mechanism.
4) The precision-engineered spacing between die fixing screw holes is 50mm*50mm, ensuring secure attachments and precise operations.
5) Designed to accommodate an applicable die height of 25.4mm, tailored for versatile applications.
6) Achieve precise die cutting with a thickness of 16mm for three-layer board and 13mm-15mm for five-layer board, ensuring quality and precision in every cut.
2. Rubber pad roller (upper roller) - Complementing your operations with precision and resilience.
1) With an outer wall diameter of φ388.9mm, this component is meticulously crafted for optimal performance.
2) Made from premium cast steel, surface ground, and hard chrome plated, delivering robustness and efficiency.
3) Balanced adjustment enhances stability, minimizing wear and maximizing efficiency.
4) Optimize operations with electric adjustment of the gap with the die roller, offering precise control and versatility.
5) The pad features a thickness of 8mm, with an outer diameter of φ404.9mm and a width of 250mm, designed for effective operation.
3. Transverse movement and repair device: Redefining durability and ease with advanced technology.
1) A mechanical transverse of 40mm with a floating device ensures die-cutting uniformity, automatically compensating for line speed, promoting even wear and extended service life.
2) The electric repair device enhances pad reuse, allowing for repairs 3-4 times, optimizing resource use.
3) The die-cutting roller features a pneumatic automatic separation device, reducing pad wear and extending service life.
4. Plate-free fixture: Seamlessly combining functionality and cost-effectiveness.
1) Fast interchangeable multi-function die-cutting means conventional boxes do not require templates, streamlining operations.
2) Achieves similar effects to thin knife slotting, saving on production costs through innovative design.
3) With 13 servo motors, it enables electric adjustment of pre-pressure, pressure line, and plate-free knife ring size. The knife line separation structure allows for one-key slotting size adjustment by inputting cardboard dimensions, enhancing simplicity and convenience.
4. Transmission gear: Built for precision and endurance.
1. Crafted from 40Cr high-quality alloy steel, tempered, ground, and nitrided for superior strength and longevity.
2. Featuring six-level precision, it ensures smooth operation with low noise. The hardness of HRC55-60 guarantees long life and low wear, maintaining consistent printing color accuracy over time.
3. The machine's transmission parts, including the shaft and gear connection, are keyless (expansion sleeve) to eliminate gaps, making it suitable for high-speed, high-torque operations.
5. Oil supply device: Ensuring seamless lubrication for peak performance.
1) The mechanical oil pump provides a reliable oil supply cycle, ensuring continuous lubrication.
2) With a circulation oil supply system, gears are uniformly oiled, and each group's oil level remains balanced, maximizing efficiency.
3) The closed spray lubrication system ensures precise transmission accuracy and extends component life, optimizing machine performance.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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