Product Description
1. Paper Feeding Section: Sleek, innovative, and efficient, our paper feeding system is engineered to handle all your needs seamlessly.
The servo pressure-free extended paper feeding front edge eliminates the need for traditional paper guide rubber rollers and embossing roller pressure feeding. Instead, the system employs a front edge vacuum that gently transfers the cardboard directly to the printing roller. The power input gear of the intermittent divider is synchronized with the outer circle of the vacuum paper guide wheel, streamlining operations without the hassle of adjusting the paper guide roller pressure. This results in an extended auxiliary paper feeding time, simplifying the paper feeding time adjustment for maximum ease and efficiency.
Our advanced paper feeding section features the French Martin front edge paper feeding structure with a tilting tabletop design for smooth operation. The lifting tabletop is strategically low at the front and high at the back, minimizing the risk of paper jams and damage to the cardboard-perfect for single corrugated and curved cardboard. Equipped with a powerful snail-type suction blower, the Martin bellows offer exceptional suction on heavy-duty cardboards, preventing oblique runs. The light-pressure bearing wheel frame design alleviates weight load during high placement, enhancing the bellows' speed in the pressure-free section.
Embrace a new era of paper protection with our pressure-free front edge paper feeding system. This innovative solution completely eradicates the risk of cardboard damage from paper guide rubber rollers, maintaining nearly 100% of the cardboard's physical properties. With the elimination of the paper guide rubber roller conveying mechanism, our system ensures all cardboards remain pristine during transport-an accomplishment other mechanisms still strive to achieve.
1. Machine Clutch: Experience precision and safety combined with our state-of-the-art clutch technology.
1) Safety is paramount with our electric control machine clutch. The alarm bell continuously rings during operation, ensuring the operator's protection throughout the process.
2) A robust pneumatic interlocking device reinforces safety and operational integrity.
3) The main motor and fan employ variable frequency motors and controllers, offering energy savings and smooth startups. Equipped with a motor start protection device, performance is as secure as it is efficient.
2. Front Edge Paper Feeding System: Designed for precision and reliability, our system is the pinnacle of innovative design.
1) Engineered for flawless paper feeding, the suction-assisted mechanism boasts a 7.5KW fan with adjustable air volume to accommodate the cardboard's bending, ensuring seamless operation.
2) Experience rapid and powerful paper lifting and dropping, driven efficiently by robust cylinders.
3) With the touch of a button, the side, front, and rear baffles can be adjusted electrically, offering ultimate control and versatility.
4) Our durable Taiwan super-resistant front edge paper feeding wheel is designed to last, sustaining wear and tear with ease.
5) The interval paper feeding device offers the flexibility to switch between continuous and interval feeding modes, catering to your specific needs.
6) The user-friendly seven-inch computer touch screen control displays production volume and counting alarms, enhancing operational oversight and management.
3. Automatic Zeroing Device: Simplify operational efficiency with our intuitive zeroing technology.
1) Both the paper feeding and die-cutting units feature electric automatic zeroing for precision and ease.
2) Our automatic zeroing device, specially designed for general carton use, allows for quick adjustment with just two trial prints, significantly reducing cardboard waste.
4. Dust Removal Device: Keep the workspace and output clean with our effective dust removal features.
1) Enhance print quality with our brush dust removal device, efficiently eradicating impurities from the printed surface of the cardboard.
2) With a capacity to store up to 999 orders, our system ensures automatic alignment with unmatched accuracy and speed.
3) Enjoy easy control with one-key alignment and slot size adjustment, streamlining operations like never before.
2. Printing Part: (Optional 1-4 Color Printing): Tailor your printing process to perfection with our versatile color printing options, designed for optimal customization.
1. Printing roller:
1) Outer diameter measures 395mm, with the plate included, it reaches 405mm.
2) Steel pipe surface meticulously ground and protected with hard chrome plating, offering enhanced durability.
3) Engineered with balance correction for seamless and stable operation.
4) Features a ratchet fixed plate rolling shaft for improved precision.
5) Equipped with a full plate hanging slot, perfect for 9mm hanging plate strips.
6) Facilitates easy loading and unloading of printing plates via an electrically controlled foot switch for smooth forward and reverse motion.
2. Printing roller:
1) Outer diameter of this streamlined roller is 159mm.
2) Surface finely ground and fortified with hard chrome plating for enduring use.
3) Balance correction ensures smooth, uninterrupted operation.
4) Manually adjustable gap dial for the printing roller, with an adjustment range spanning 0-12mm for precise control.
3. Upper and lower rollers for paper feeding:
1) Upper roller boasts a 99mm outer diameter using thick-walled steel, with a quick-adjustment paper guide wheel for efficiency.
2) Lower roller features a 156mm outer diameter, with thick-walled steel, surface ground, and hard chrome plating for added resilience.
3) Manual adjustment of paper feeding roller gap dial, with a flexible 0-12mm adjustment range.
4. Steel anilox roller
1) Outer diameter measures φ213, with customizable mesh numbers: 180, 200, 220, 240, 260, to suit your printing needs.
2) Surface expertly ground with precision-pressed mesh, hard chrome plated for superior longevity.
3) Incorporates balance correction for flawless operation, ensuring consistent dots and even ink distribution.
4) Anilox roller equipped with a wedge overrunning clutch for smooth and even ink distribution, along with efficient ink washing capabilities.
5) User-friendly manual adjustment for the anilox gap dial, ensuring perfect print results.
5. Rubber roller:
1) Impressive φ200mm outer diameter for efficient performance.
2) Steel pipe surface encased in wear-resistant rubber, perfectly balanced for optimal operation.
3) Specially ground in central regions for superior ink transfer results, enhancing printing quality.
4) Rubber hardness calibrated to 60-65 degrees, ensuring resilience and flexibility.
5) Operates with the innovative Yunmo motor, renowned for silent functionality.
6. Phase adjustment mechanism:
1) Incorporates a reliable planetary gear business structure for sturdy performance.
2) Electric digital 360-degree printing phase adjustment operable both during and after operation for unmatched precision.
3) Features electric lateral position adjustment, offering adjustment distance of ±10mm for enhanced versatility.
7. Ink circulation:
1) Utilizes a pneumatic diaphragm pump for stable and consistent ink supply, providing ease of operation and maintenance.
2) Integrated ink filter effectively filters out impurities, ensuring pristine ink quality.
8. Printing phase fixing device:
1) Equipped with an advanced electromagnetic clutch brake device for superior control.
2) When adjusting phase with machine separation, the brake mechanism maintains the original gear position, ensuring accuracy and stability.
9. Oil supply device:
1) Employs a mechanical oil pump for efficient oil supply and circulation, enhancing machine longevity and performance.
2) Our advanced circulating oil supply system ensures that gears are meticulously inked with precision, achieving a perfectly balanced oil level across each group for optimal performance.
Three-die cutting section
1. Die roller (lower roller)
1) The die roller boasts an impressive outer diameter of φ3 60mm, excluding the die, for reliable and robust performance.
2) Constructed from superior cast steel, the surface of the die roller is expertly ground and finished with a hard chrome plating for enhanced durability.
3) Our balanced adjustment feature significantly boosts the stability of operations, ensuring smooth and efficient workflows.
4) The precise spacing of the die fixing screw holes measures 50mm*50mm, providing reliability and consistency.
5) Designed for versatility, the applicable die height is set at 25.4mm, accommodating various project needs.
6) Engineered for precision, the die cutting thickness is 16mm for three-layer boards, and expertly ranges from 13mm-15mm for five-layer boards.
2. Rubber pad roller (upper roller)
1) The rubber pad roller features an outer wall diameter of φ388.9mm, ensuring robust performance and stability.
2) Like the die roller, it is crafted from premium cast steel, its surface meticulously ground and hard chrome plated for long-lasting resilience.
3) With balanced adjustment, this component enhances operational stability, delivering dependable results.
4) The cutting-edge electric adjustment allows for precise gap control with the die roller, maximizing precision and efficiency.
5) Featuring a pad thickness of 8mm, with an outer diameter of φ404.9mm and a width of 250mm, it provides exceptional support and durability.
3. Transverse movement and repair device:
1) The mechanical transverse, with its 40mm floating device, ensures uniform die-cutting and automatically compensates for line speed, significantly extending the wear life of the die-cutting pad.
2) Equipped with an electric repair device, it remarkably enhances pad reuse rates, allowing for 3-4 repairs, thus optimizing resource utilization.
3) The pneumatic automatic separation device on the die-cutting roller minimizes pad wear, effectively extending its service life.
4. Plate-free fixture:
1) Our revolutionary die-cutting system enables rapid interchange of multi-functional components without the need for templates for conventional boxes.
2) This innovative approach mirrors the effects of thin knife slotting, offering significant savings on production costs.
3) Featuring 13 servo motors, the system allows for precise electrical adjustments of pre-pressure, pressure line, and plate-free knife ring size. Input the cardboard's dimensions for effortless one-key slotting size adjustments, making operations simple and efficient.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, our transmission gear is tempered, ground, and nitrided for unmatched strength and longevity.
2. With six-level precision, this gear ensures smooth operation and low noise, offering a hardness of HRC55-60 for extended life and minimal wear, maintaining print color accuracy over time.
3. Designed for efficiency, all transmission parts feature a keyless connection (expansion sleeve) to eliminate gaps, making them ideal for high-speed, large-torque operations over the long term.
5. Oil supply device:
1) The mechanical oil pump ensures a reliable oil supply cycle, providing consistent lubrication to keep the machine running smoothly.
2) Our circulation oil supply system guarantees even oiling of gears, maintaining a balanced oil level across each group for peak performance.
3) The lubrication system employs a closed spray lubrication method, enhancing transmission accuracy and extending the life of your machinery.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}