| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 high-definition water-based ink printing machinery
The 5+1 high-definition water-based ink printing machinery is an exquisite embodiment of cutting-edge packaging printing technology. Merging multi-color high-precision printing with eco-friendly energy-saving innovations and intelligent control, this equipment takes printing to a new level of sophistication. Primarily serving the realms of cartons, paper boxes, and flexible packaging, it boasts an exceptional core configuration of five independent printing units coupled with a multifunctional efficiency unit-ideal for glazing, die-cutting, or spot color printing. This setup allows for seamless one-time molding and meticulous surface treatment of intricate graphics, boosting both production efficiency and print quality. Below, we delve into its core technology, versatile applications, and performance parameters:
1. Core technology and functional advantages
Five sets of high-precision printing system
Each independent five-color printing unit is a marvel of engineering, equipped with FLEXO flexographic technology and supporting eco-conscious water-based inks adhering to EU REACH regulations. With VOC emissions maintained below 100ppm, it is perfectly suited for sensitive packaging sectors, including food and pharmaceuticals.
Achieve unparalleled micron-level color registration accuracy with our state-of-the-art servo motor drive and 360° electric phase fine-tuning. This precision ensures color registration accuracy reaches an impressive ±0.5mm on flat cardboard, capable of printing minimum text sizes at 1.5mm, and offering dot reproduction accuracy of ±0.1mm.
Experience unmatched convenience with our quick plate change design. The printing unit utilizes a pneumatic locking system complemented by a track sliding structure, ensuring plate change times under 10 minutes. Additionally, anilox rollers can be swapped without halting the machine's operation.
Multifunctional efficiency unit (+1 configuration)
Our state-of-the-art water-based glazing module features an integrated chamber scraper glazing system, enabling both partial and comprehensive glazing to enhance surface gloss and durability. This efficient system dries with remarkable speed at 30 meters/minute.
Certain models are equipped with a linkage die-cutting unit, adept at creasing, slotting, and die-cutting corrugated cardboard. This feature minimizes reliance on subsequent processes, streamlining production.
Our sixth unit can be tailored as a spot color channel, precisely catering to the printing demands of specialized inks, including metallic and fluorescent colors.
Intelligent automation control system
Featuring an advanced Siemens PLC and a 10.4-inch vibrant color touch screen, our system supports parameter presets, fault diagnosis, and production data analytics covering output and energy consumption, ensuring unrivaled operational efficiency.
The optional Industrial Internet of Things (IIoT) module revolutionizes maintenance with remote monitoring of equipment status, proactive early warning notifications, and OTA firmware upgrades, all of which significantly cut down on operational costs.
Our tension closed-loop control system is equipped with a tension sensor and servo motor linkage. It allows for real-time adjustments to paper tape tension, effectively preventing printing deviations.
Efficient drying and environmentally friendly design
Our integrated three-stage hot air drying module, featuring adjustable temperatures from 50-120ºC, combines with infrared radiation for auxiliary drying. This system reaches drying speeds of up to 30 meters/minute, catering to a diverse range of materials such as film and paper.
Our innovative ink zero waste system ensures sustainability. The rubber wheel idles automatically during machine stoppages, while a pneumatic diaphragm pump, alongside an independent ink-distributing motor, facilitates rapid ink color changes in under 5 minutes and promotes ink recycling.
2. Key technical parameters
Project Parameter range Advantages
Boasting a customizable printing width ranging from 1400-2000mm, our machine is adept for three-, five-, and seven-layer corrugated cardboards as well as wide-width films, providing unparalleled versatility.
Our machine supports a variety of packaging substrates, including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, meeting diverse industry needs.
With a mechanical speed ranging from 10-70 meters/minute and stepless speed regulation, our machine ensures precise low-speed debugging and efficient high-speed production, accommodating every demand with ease.
Experience unmatched precision with our color registration accuracy ranging from ±0.5 to 0.8mm, setting an industry-leading standard that impeccably caters to the demands of fine pattern printing.
Embrace energy efficiency like never before with our power supply rated at 380V/50Hz and total power consumption between 25-40kW. Our cutting-edge energy-saving design slashes power usage by 15% compared to traditional machinery, making it an eco-friendly choice for your operations.
Discover the convenience of our modular design, with dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. This thoughtful configuration ensures effortless workshop layout and maintenance, optimizing your workflow.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Efficiently achieve multi-color graphics and glazing in a single pass, perfect for e-commerce logistics boxes, gift boxes, and more, streamlining your packaging processes.
Soft packaging: Our machine supports high-precision printing on film materials, ideal for crafting food bags and daily chemical packaging bags, ensuring vibrant and accurate prints every time.
Labels and logos
Industrial labels: Achieve flawless two-color overprinting for batch numbers and QR codes, with color accuracy that aligns with stringent GMP certification standards.
Anti-counterfeiting labels: Enhance product security by combining spot color printing and selective glazing, significantly boosting anti-counterfeiting performance.
Special material processing
Aluminum foil and composite materials: Deliver high-precision printing tailored for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring top-notch quality and reliability.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Benefit from modular wearing parts like anilox rollers and rubber rollers, designed with standardized interfaces for easy replacement. Key components such as chains and gears boast remarkable durability, exceeding 8,000 hours of operation.
Safety is paramount with our fully enclosed protective cover. Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, our machine adheres strictly to CE safety standards.
Data management
Generate insightful production reports with real-time data recording, including printing speed, ink usage, and downtime. This facilitates comprehensive production efficiency analysis, empowering informed decision-making.
Our CIP4 data interface seamlessly integrates with enterprise ERP systems, enabling smooth transmission of orders and process parameters, streamlining operations, and boosting productivity.
V. After-sales service and certification
We offer stellar after-sales support with a 1-year full machine warranty, extended to 2 years for core components. Enjoy 7×24 hours remote diagnosis and prompt on-site service by engineers within 48 hours domestically.
Our environmental commitment shines with our water-based ink, which has successfully passed the EU REACH certification. The equipment also complies with the ISO 14001 environmental management system standards.
Our dedication to quality is affirmed by CE certification, with key components like motors and sensors sourced from prestigious imported brands, ensuring superior performance and durability.
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