| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery stands as a pinnacle of cutting-edge packaging printing technology. This versatile equipment excels in multi-color high-precision printing with a focus on eco-friendliness, energy efficiency, and intelligent operation. Perfectly designed for industries such as cartons, paper boxes, and flexible packaging, it features a core configuration of five independent printing units paired with a multifunctional efficiency unit. This combination facilitates one-time molding and intricate surface treatments, enhancing both production speed and print quality. Below is an in-depth exploration of its core technologies, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module is outfitted with FLEXO flexographic technology, accommodating water-based inks compliant with EU REACH regulations. With VOC emissions below 100ppm, these units are ideally suited for sensitive packaging applications like food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Featuring a servo motor drive and 360° electric phase fine-tuning, this system achieves color registration accuracy of ±0.5mm on flat cardboard. It supports the printing of minimum text at 1.5mm and dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: Engineered for efficiency, the printing unit utilizes a pneumatic locking mechanism combined with a track sliding structure, enabling plate changes in under 10 minutes. Anilox rollers can also be swapped seamlessly without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This module, featuring an integrated chamber scraper glazing system, delivers both partial and comprehensive glazing options. It enhances surface gloss and wear resistance, drying efficiently at a speed of 30 meters/minute.
Die-Cutting/Slotting Function: Select models boast a linkage die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard, thereby streamlining subsequent processes.
Spot Color Printing Expansion: The sixth unit can be tailored as a spot color channel, accommodating specialized inks like metallic and fluorescent colors for diverse printing needs.
Intelligent Automation Control System
PLC + Touch Screen Operation: Employing Siemens PLC and a 10.4-inch color touch screen, the system supports parameter presets, fault diagnostics, and comprehensive production data analytics, covering output and energy consumption.
Remote Monitoring (Optional): Equipped with an Industrial Internet of Things (IIoT) module, this feature allows for real-time equipment monitoring, early warning notifications, and OTA firmware updates, significantly reducing operational and maintenance expenses.
Tension Closed-Loop Control: This system incorporates a tension sensor with servo motor linkage for real-time paper tape tension adjustment, ensuring precise printing without deviation.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Features a hot air drying module with adjustable temperatures ranging from 50-120ºC. Complemented by infrared radiation for auxiliary drying, it achieves drying speeds of up to 30 meters/minute, adaptable to various materials like film and paper.
Ink Zero Waste System: Designed for sustainability, the system's rubber wheel idles automatically when the machine stops. A pneumatic diaphragm pump, along with an independent ink-distributing motor, enables rapid ink color changes in under 5 minutes and efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization). Suitable for three-, five-, and seven-layer corrugated cardboard as well as wide-width films, catering to diverse printing requirements.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil. Supports a broad range of packaging substrates, making it highly versatile.
Mechanical Speed: 10-70 meters/minute (Stepless Speed Regulation). Ensures precise low-speed debugging and efficient high-speed production to meet varying operational demands.
Experience unparalleled precision with our color registration accuracy of ±0.5-0.8mm, setting an industry-leading standard that perfectly meets the demands of intricate pattern printing.
Our advanced energy-saving design operates on a power supply of 380V/50Hz, with a total power ranging from 25-40kW. This innovative solution brings you an impressive 15% energy saving compared to traditional equipment.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our modular design ensures seamless workshop layout and maintenance.
3. Application Areas and Typical Scenarios:
Ideal for Packaging Printing
Carton / Paper Box: Achieve flawless multi-color graphics and glazing in a single pass, making it perfect for e-commerce logistics boxes and elegant gift boxes.
Soft Packaging: Supports high-precision printing on film materials, ideal for food bags and daily chemical packaging.
Perfect for Labels and Logos
Industrial Labels: Deliver two-color overprinting for batch numbers and QR codes, with color accuracy that complies with GMP certification standards.
Anti-Counterfeiting Labels: Enhance product security with spot color printing and local glazing, boosting anti-counterfeiting measures.
Special Material Processing Capabilities
Aluminum Foil and Composite Materials: Enjoy high-precision printing suitable for pharmaceutical packaging and electronic component shielding materials.
IV. Intelligent and Humanized Design:
Swift Maintenance and Safety Protection
Modular wearing parts like anilox and rubber rollers feature standardized interfaces for easy replacement. Key components, such as chains and gears, boast a lifespan exceeding 8,000 hours.
Safety is paramount with our fully enclosed protective cover, grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all conforming to CE safety standards.
Data Management Excellence
Production Report Generation: Capture real-time data on printing speed, ink usage, downtime, and more, facilitating in-depth production efficiency analysis.
CIP4 Data Interface: Seamlessly connect to your enterprise ERP system for efficient order and process parameter integration.
V. After-Sales Service and Certification:
Comprehensive Warranty and Maintenance: Enjoy a 1-year warranty on the entire machine (2 years for core components), with 7×24 hours remote diagnostics and 48-hour on-site engineer service (domestic).
Environmental Certification: Our water-based ink is EU REACH certified, and equipment meets ISO 14001 environmental management standards.
Quality Certification: Our product is CE certified, with key components like motors and sensors sourced from renowned imported brands, ensuring top-tier quality.
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