Product Description
1. Paper Feeding Section:
Our state-of-the-art servo pressure-free extended paper feeding front edge revolutionizes efficiency: eliminating the need for paper guide rubber rollers and embossing roller pressure, the cardboard smoothly transitions to the printing roller via front edge vacuum transfer. The synchronization of the power input gear with the outer circle of the vacuum paper guide wheel ensures seamless operation. With no adjustments needed for the paper guide rubber roller, auxiliary paper feeding time is maximized, simplifying paper feeding time adjustments.
The paper feeding section showcases the advanced French Martin front edge paper feeding structure. Its ingeniously designed tilting, lifting tabletop minimizes paper jams and cardboard damage by lowering the front edge during feeding. Ideal for single corrugated and curved cardboard, the snail-type suction blower in the Martin bellows offers concentrated power, ensuring precise cardboard alignment even with high-strength or heavier materials. Our light-pressure bearing wheel frame design eases the load during paper feeding, elevating the speed and quality of the pressure-free section.
Our pressure-free front edge paper feeding system is a game-changer, as it safeguards cardboard from damage traditionally caused by paper guide rubber rollers. This innovation preserves up to 100% of the cardboard's physical properties, offering carton manufacturers greater flexibility. The elimination of the guide roller mechanism ensures that all cardboards remain pristine during transit, achieving a level of protection unmatched by other systems.
1. Machine Clutch:
1) Equipped with an electric control machine clutch, this feature includes an alarm bell that continuously rings during operation to ensure operator safety.
2) Pneumatic Interlocking Device
3) Featuring variable frequency motors and controllers for the main motor and fan, our system is energy-efficient, provides smooth startups, and includes a motor start protection device.
2. Front Edge Paper Feeding System
1) With suction-assisted paper feeding, powered by a 7.5KW fan, our system allows adjustable air volume to accommodate varying cardboard bends, ensuring seamless feeding.
2) Driven by powerful cylinders, paper lifting and dropping operations are swift and efficient.
3) Experience effortless adjustments with one-button electric controls for the side, front, and rear baffles.
4) Incorporating Taiwan's super-resistant front edge paper feeding wheel, known for its exceptional durability and wear resistance.
5) Our interval paper feeding device offers flexibility, allowing for either continuous or interval feeding based on your requirements.
6) A sleek seven-inch computer touch screen manages controls with ease, displaying production volume and counting alarms for optimal performance tracking.
3. Automatic Zeroing Device
1) Both the paper feeding unit and die-cutting unit boast electric and automatic zeroing capabilities.
2) For general carton use, the automatic zeroing device provides precise adjustments within two trial prints, minimizing cardboard waste.
4. Dust Removal Device
1) Our innovative brush dust removal system efficiently eliminates impurities from the cardboard's printed surface, enhancing print quality.
2) Enjoy precise and efficient operations with a storage order capacity reaching 999, paired with exact automatic alignment.
3) Simplify operations with one-key alignment and slot size adjustment, ensuring streamlined productivity.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Impressive Outer Dimensions: The roller boasts a robust outer diameter of 395mm, extending to 405mm when the plate is added, ensuring optimal performance and reliability.
2) Premium Surface Finish: The steel pipe's surface is meticulously ground and enhanced with a durable hard chrome plating, providing exceptional endurance and finesse.
3) Precision Balance Correction: Experience seamless operation with expertly executed balance correction for flawless functionality.
4) Secure Ratchet Fixed Plate: The rolling shaft is equipped with a ratchet for enhanced precision and stability.
5) Versatile Full Plate Hanging Slot: Designed to accommodate 9mm hanging plate strips, the slot ensures adaptability and ease of use.
6) Effortless Plate Handling: The foot switch-controlled, electrically operated mechanism allows for smooth loading and unloading of printing plates, with forward and reverse rotation.
2. Printing Roller:
1) Compact Outer Diameter: This roller is designed with a refined outer diameter of 159mm, supporting efficient and precise operations.
2) Superior Surface Finish: The steel pipe is expertly ground and features a resilient hard chrome plating for enhanced durability.
3) Optimal Balance Correction: Ensure smooth, uninterrupted operation courtesy of precise balance correction.
4) Customizable Gap Adjustment: The manual dial allows for the easy adjustment of the printing roller gap within a range of 0-12mm for tailored results.
3. Upper and Lower Rollers for Paper Feeding:
1) Upper Roller Dimensions: Featuring a sturdy outer diameter of 99mm, this thick-walled steel pipe comes with a quick-adjustment paper guide wheel for ultimate convenience.
2) Lower Roller Specification: With an outer diameter of 156mm, the lower roller is crafted from thick-walled steel pipe with a ground surface and hard chrome plating for superior performance.
3) Adjustable Gap Dial: The manual gap dial for the paper feeding roller offers an adjustment range of 0-12mm, ensuring precision.
4. Steel Anilox Roller
1) Versatile Outer Diameter: The anilox roller measures φ213 with optional mesh numbers ranging from 180 to 260, customizable to meet specific printing needs.
2) Enhanced Surface Treatment: The steel tube's surface is ground, the mesh is expertly pressed, and finished with a hard chrome plating for excellent reliability and performance.
3) Seamless Balance Correction: Designed for consistent dots and uniform inking, the roller delivers steady, uninterrupted operation.
4) Efficient Ink Distribution: Equipped with a wedge overrunning clutch, the anilox roller ensures even ink distribution and easy cleaning.
5) Manual Anilox Gap Adjustment: Fine-tune operations with the manual adjustment of the anilox gap dial.
5. Rubber Roller:
1) Generous Dimensions: With an outer diameter of φ200mm, the roller is designed for robust performance.
2) Durable Surface Design: The steel pipe is wrapped in wear-resistant rubber, attaining balance for exceptional durability.
3) Advanced Ink Transfer: Special grinding ensures superior performance in the middle and high parts of the roller for optimal ink transfer.
4) Optimized Rubber Hardness: Featuring a hardness of 60-65 degrees, the roller delivers excellent durability and performance.
5) Silent Operation: Experience whisper-quiet functionality with the Yunmo silent motor.
6. Phase Adjustment Mechanism:
1) Innovative Planetary Gear Structure: Offers unparalleled precision and reliability in operation.
2) Cutting-edge Printing Phase Adjustment: Electric digital controls allow for 360-degree adjustments, even during operation, for seamless workflow.
3) Lateral Position Adjustment: The electric mechanism permits adjustments of up to ±10mm for customized precision.
7. Ink Circulation
1) Reliable Pneumatic Diaphragm Pump: Ensures stable ink supply coupled with convenient, quick operation and maintenance.
2) Effective Ink Filtration: The ink filter efficiently removes impurities, maintaining high-quality output.
8. Printing Phase Fixing Device:
1) Advanced Electromagnetic Clutch Brake: This device provides exceptional control and safety during phase adjustments.
2) Precision Phase Adjustment: The brake mechanism securely holds the machine in its original gear position when separated for adjustments.
9. Oil Supply Device:
1) Efficient Mechanical Oil Pump: Ensures a reliable oil supply circulation for optimal machine performance.
2) Experience seamless ink distribution with our circulating oil supply system! Our gears are evenly inked, ensuring each group maintains a harmonious oil level for consistent and vibrant output.
Three-die cutting section
1. Die roller (lower roller)
1) Precision-crafted with an outer diameter of φ360mm (excluding die), the die roller is built for exceptional performance.
2) Robustly constructed from cast steel, the roller's surface is meticulously ground and enhanced with hard chrome plating for lasting durability.
3) Engineered for stability, the balanced adjustment mechanism ensures smooth and reliable operation, reducing vibration and enhancing precision.
4) With strategically arranged die fixing screw holes at 50mm*50mm, our roller accommodates diverse application needs.
5) Designed for versatility, the applicable die height is 25.4mm, accommodating a range of materials with ease.
6) Capable of handling die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, offering flexibility across various board types.
2. Rubber pad roller (upper roller)
1) The outer wall, with a diameter of φ388.9mm, is built to withstand rigorous use while ensuring optimal performance.
2) Constructed of high-grade cast steel, surface ground and hard chrome plated, the roller exemplifies strength and resilience.
3) Featuring a balanced adjustment system, this roller increases operational stability, ensuring consistent, high-quality output.
4) The gap with the die roller is precisely controlled through electric adjustment, providing seamless integration and enhanced efficiency.
5) With a pad thickness of 8mm and an outer diameter of φ404.9mm, the roller's width of 250mm ensures expansive coverage and robust application.
3. Transverse movement and repair device:
1) Boasting a 40mm mechanical transverse and floating device, it automatically compensates for line speed, ensuring uniform die-cutting and even pad wear, extending service life.
2) The electric repair device enhances pad reuse, allowing for 3-4 repairs, maximizing resource efficiency and reducing waste.
3) The pneumatic automatic separation device for die-cutting rollers minimizes pad wear, significantly boosting service longevity and reliability.
4. Plate-free fixture:
1) Our innovative design allows for fast, interchangeable die-cutting with multi-functional capabilities in one. No templates are needed for conventional boxes, simplifying your workflow.
2) Achieve the same precision as thin knife slotting, effectively saving on production costs without compromising quality.
3) With 13 servo motors, effortlessly adjust pre-pressure, pressure line, and knife ring size electrically. Input the length, width, and height of the cardboard for a one-key slotting size adjustment that's simple and convenient.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, our gears are tempered, ground, and nitrided for enhanced performance and longevity.
2. With six-level precision, they offer smooth operation, low noise, and a hardness of HRC55-60, promising enduring color accuracy in printing.
3. All transmission parts, including shaft and gear connections, feature a keyless connection (expansion sleeve), eliminating connection gaps and supporting long-term high-speed operation with large torque.
5. Oil supply device:
1) This mechanical oil pump ensures a consistent oil supply cycle, keeping your system running smoothly and efficiently.
2) Our circulation oil supply guarantees uniform gear oiling and balanced group oil levels for peak performance and reliability.
3) The sealed spray lubrication system ensures optimal transmission accuracy and extends the life of your equipment, maintaining top-tier operational standards.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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